Yintoni iForging?

Ukubumba yenye yezona ndlela zindala kunye nezona zibalulekileyo zokusebenza kwesinyithi, ezisetyenziselwa ukubumba kunye nokubumba isinyithi kwiifom ezifunwayo ngokufaka uxinzelelo, ubushushu, okanye zombini. Yinkqubo ebalulekileyo kumashishini okuvelisa anje nge-aerospace, iimoto, ulwakhiwo, kunye noomatshini abanzima, apho izinto kufuneka zibe namandla aphezulu, ukuqina, kunye nokuthembeka. Eli nqaku liza kubonelela ngokujonga nzulu malunga nokuba yintoni na ukubumba, iintlobo ezahlukeneyo zokubumba, iingenelo zokusebenzisa izixhobo ezibunjiweyo, kunye nendlelaSAKYSTEELinikeza umgangatho ophezulu weemveliso ezibunjiweyo kuluhlu olubanzi lwezicelo.

1. Yintoni iForging?

I-Forging yinkqubo yokuvelisa apho isinyithi sibunjwa kusetyenziswa amandla oxinzelelo asekuhlaleni. Inkqubo ibandakanya ukusetyenziswa kweehamile, ukucinezela, okanye ukufa ukusebenzisa le mikhosi, ngokuqhelekileyo ngelixa izinto zifudunyezwa kwiqondo lokushisa elithile. Ubushushu benza ukuba isinyithi silula ngakumbi, sivumela ukuba sibunjwe sibe ngamacandelo aneempawu eziphuculweyo zoomatshini.

Ukubumba kunokwenziwa kwiintlobo ngeentlobo zesinyithi, kubandakanywa intsimbi, i-aluminiyam, kunye ne-titanium. Izinto eziqhelekileyo ezibunjiweyo zi-alloys ezifuna amandla aphezulu kunye nokuthembeka. Amalungu abunjiweyo asetyenziswa ngokubanzi kumashishini apho amacandelo kufuneka amelane noxinzelelo olunzima, ukunxiba, kunye nobushushu obuphezulu bokusebenza.

2. Iintlobo zokuQinisa

Kukho iintlobo ezininzi zeenkqubo zokubumba, nganye ineempawu zayo, iindlela kunye nokusetyenziswa kwayo. Ezona ntlobo zixhaphakileyo zokubunjwa ziquka:

2.1 I-Open-Die Forging

Kwi-open-die forging, ekwabizwa ngokuba yi-forging yasimahla, isinyithi sibekwe phakathi kweefa ezimbini ezingalungiswanga, kwaye amandla ocinezelo asetyenziswa ngokubethelwa okanye ngokucinezela. Intsimbi iphathwa ngesandla okanye ngoomatshini ukuze kufezekiswe ubume obufunwayo. Olu hlobo lokubumba lulungele ukwenza iimilo ezinkulu, ezilula kwaye zihlala zisetyenziselwa ukuvelisa iindawo ezifana ne-shafts, imisesane, kunye namacandelo amakhulu omatshini.

Izinto eziluncedo kwi-Open-Die Forging:

• Ifanelekile kumalungu amakhulu.

• Ingasetyenziselwa izinto ekunzima ukuzisebenzisa kumatshini.

• Iguquguqukayo kwaye inokwenzeka.

Usetyenziso:

• Oomatshini abanzima.

• Amacandelo e-Aerospace.

• Iindawo zemoto.

SAKYSTEELibonelela ngeenkonzo zokubumba ezikumgangatho ophezulu ezivulelekileyo, ezinikezela ngezixhobo ezomeleleyo nezithembekileyo ezihlangabezana neemfuno ezingqongqo zamashishini ahlukeneyo.

2.2 I-Closed-Die Forging

I-closed-die forging, okanye i-impression-die forging, isebenzisa ukufa kunye nomngxuma omile njengenxalenye yokugqibela. Intsimbi ifakwa emngxunyeni, emva koko idiyizi ivalwe, kusetyenziswa uxinzelelo olukhulu ukwenza imilo oyifunayo. Olu hlobo lokubunjwa lusetyenziselwa ukuvelisa iimilo ezintsonkothileyo ezinokunyamezelana okungqongqo kwaye zilungele ukuveliswa kwevolumu ephezulu yamacandelo amancinci ukuya kwaphakathi.

Izinto eziluncedo kwi-Closed-Die Forging:

• Ukuchaneka okuphezulu kunye nokunyamezela okuqinileyo.

• Ukusetyenziswa kwemathiriyeli engcono kunye nenkunkuma encinci.

• Ilungele imveliso yobuninzi.

Usetyenziso:

• Amalungu enjini yeemoto (ezifana neerodi zokudibanisa, iigiya, neecrankshafts).

• Amalungu e-aerospace (njengamacangca einjini yomoya, iigiya, kunye neziqhoboshi).

• Oomatshini bemizi-mveliso.

2.3 Ukuqulunqa umqulu

Ukuqulunqa umqulu yinkqubo apho i-billet yensimbi idlula ngeerola ezijikelezayo ukuze zinciphise ngokuthe ngcembe ubukhulu bayo ngelixa isolula ibe yimo ethile. Ukuqulunqa umqulu ngokuqhelekileyo kusetyenziselwa ukwenza iinxalenye ezineenxalenye ezide, ezifanayo ezinqamlezayo, ezinjengeeshafu, imivalo, kunye neentonga.

Izinto eziluncedo kwiRoll Forging:

• Isebenza ngokufanelekileyo ukuvelisa iindawo ezide ezinobunzima obuhambelanayo.

• Amazinga aphezulu emveliso kunye nenkunkuma yezinto eziphantsi.

• Ilungele ukuvelisa iinxalenye ezinemilo enzima.

Usetyenziso:

• Ukwenziwa kweeshafti kunye neentonga.

• Amacandelo ezemoto.

• Amacandelo kaloliwe.

2.4 Ukwenziwa komgubo

Ukwenziwa komgubo kudibanisa umgubo wentsimbi kunye nobushushu kunye noxinzelelo ukwenza izinto eziqinileyo. I-powder yensimbi idityanisiwe kwaye ifudunyezwe ukuya kwindawo apho idibanisa kwaye yenza inxalenye eqinile. Le nkqubo isoloko isetyenziselwa ukuvelisa amacandelo amancinci, achanekileyo aphezulu kumashishini apho izinto eziphathekayo eziphezulu zifunekayo.

Izinto eziluncedo kwiPowder Forging:

• Ukukwazi ukwenza iimilo ezinzima kunye nenkunkuma encinci.

• Ukuchaneka okuphezulu kunye nokugqitywa komgangatho ocolekileyo.

• Ifanelekile kumacandelo amancinci kunye nokuveliswa kwevolumu ephezulu.

Usetyenziso:

• Amacandelo e-Aerospace.

• Izixhobo zonyango.

• Iindawo ezincinci zeemoto.

3. Izinto eziluncedo zokuForging

I-Forging ibonelela ngeengenelo ezininzi ezahlukileyo kunezinye iinkqubo zokuvelisa, ezinje ngokuphosa okanye ukwenza oomatshini. Ezi zibonelelo ziquka:

3.1 Ukomelela okuPhezulu kunye noKuhlala ixesha elide

Amalungu abunjiweyo aziwa ngamandla awo aphezulu kunye nokuqina. Ngethuba lenkqubo yokuqulunqa, ukwakheka kweenkozo zetsimbi kuhlanjululwa, okwenza kube namandla kwaye kufane. Oku kubangela ukuba iindawo ezinokumelana noxinzelelo oluphezulu kwaye azinakwenzeka ukuba zingaphumeleli phantsi kweemeko ezinzima. Amalungu abunjiweyo abonisa iipropathi ezingcono zoomatshini xa kuthelekiswa nesamente okanye iindawo ezenziwe ngoomatshini.

3.2 Ukomelezwa kokumelana nokudinwa

Amalungu abunjiweyo nawo aphucule ukuxhathisa ukudinwa, oko kukuthi buthathaka ngokuthe ngcembe kwemathiriyeli phantsi koxinzelelo oluphindaphindiweyo. Ngenxa yokuba inkqubo yokubumba ilungelelanisa ukwakheka kweenkozo zentsimbi kwicala lomthwalo osetyenzisiweyo, amacandelo abunjiweyo anokumelana ngcono nokulayishwa kwe-cyclic, ezenza zilungele izicelo zoxinzelelo oluphezulu.

3.3 IiPropati zeMathiriyeli eziPhuculweyo

Inkqubo yokubumba iphucula izinto eziphathekayo zetsimbi ngokulungelelanisa isakhiwo sazo sangaphakathi seenkozo. Olu lungelelwaniso lunceda izinto eziphathekayo zisasaze uxinzelelo ngokulinganayo, okukhokelela ekusebenzeni kakuhle kwiindawo ezifunayo. Amalungu abunjiweyo aphucule ubulukhuni, ukuqina, kunye nokumelana nokuguga nokukrazuka.

3.4 Iindleko eziSebenzayo kwiMveliso yoMqulu oPhezulu

Ukuvelisa umthamo ophezulu weengxenye, ukukhwabanisa kunokuba yindlela eneendleko. Ukukwazi ukuvelisa iinxalenye ngokukhawuleza, kunye nenkunkuma encinci kunye nokuchaneka okuphezulu, kwenza ukubumba ukhetho olukhangayo kwimveliso yobuninzi. Ukongeza, iinxalenye ezibunjiweyo zihlala zifuna kancinci emva kokulungiswa, ukunciphisa iindleko zokwenziwa ngokubanzi.

3.5 Umngcipheko wokuNcitshiswa kweziphene

Ngokungafaniyo ne-casting, enokubangela ukuba kubekho i-voids, iipokotho zomoya, okanye ukungcola kwizinto eziphathekayo, ukubunjwa kunciphisa ukubakho kwezi ziphene. Uxinzelelo olusetyenzisiweyo ngexesha lenkqubo yokubumba inceda ukuphelisa iziphene zangaphakathi, okubangelwa iindawo eziphezulu eziphezulu.

4. Izicelo zokuFaka kuShishino olwahlukeneyo

I-Forging isetyenziswa kumashishini amaninzi ahlukeneyo, ngakumbi lawo apho amacandelo aphantsi koxinzelelo oluphezulu, amaqondo obushushu agqithisileyo, kunye nokunxiba. Amanye amashishini aphambili athembele kakhulu kwiindawo ezenziweyo ziquka:

4.1 Ishishini le-Aerospace

Kwishishini le-aerospace, amacandelo afana ne-injini ye-injini, ii-compressor discs, kunye namalungu e-injini ahlala enziwe ngenxa yamandla aphezulu kunye nokumelana nokudinwa okufunekayo kwezi zicelo. I-Forging inceda ekuqinisekiseni ukuba iinxalenye ziyakwazi ukumelana neemeko ezigqithisileyo zokubhabha kwindawo ephakamileyo kunye noxinzelelo olunzulu lomatshini.

4.2 Ishishini leeMoto

I-Forging isetyenziswa kakhulu kumzi mveliso weemoto ukuvelisa izinto ezibalulekileyo ezinje ngee-crankshafts, iintonga zokudibanisa, iigiya, kunye nee-wheel hubs. Amandla aphezulu kunye nokuqina kweendawo zeemoto ezibunjiweyo zinceda ukuqinisekisa ukhuseleko kunye nokuthembeka kwezithuthi.

4.3 Ishishini le-oyile negesi

Kwishishini le-oyile kunye negesi, iinxalenye ezibunjiweyo ezinjengeevalvu, iimpompo, kunye neebhithi zokuqhuba zibalulekile ekuphatheni iimeko ezinoxinzelelo oluphezulu apho ezi zixhobo zisebenza khona. Ukukwazi kwamalungu abunjiweyo ukuxhathisa ukudinwa kunye nokunxiba kubenza balungele ezi zicelo zinzima.

4.4 Oomatshini abaNzima kunye neZixhobo zoShishino

Amacandelo abunjiweyo asetyenziswa koomatshini abanzima, izixhobo zoshishino, kunye noomatshini bokwakha. Amacandelo afana neegesi, i-shafts, kunye neebheringi zifuna amandla kunye nokuqina okubonelelwa yinkqubo yokubumba ukuze isebenze ngokufanelekileyo phantsi kwemithwalo enzima.

5. Kutheni ukhetha i-SAKYSTEEL kwiiMfuno zakho zoKuqulunqa?

At SAKYSTEEL, sinikezela ngeemveliso ezibunjiweyo ezikumgangatho ophezulu ezihlangabezana nezona mfuno zifunwa kakhulu kumashishini ahlukeneyo. Inkqubo yethu yokwakhiwa kwezobugcisa iqinisekisa ukuba inxalenye nganye yenziwe ngamandla amakhulu, ukuqina, kunye nokuchaneka. Sinikezela ngoluhlu lwezinto ezibunjiweyo, kubandakanya iigiya, iishafti, izihlanganisi, kunye nezisombululo zesiko kwiimfuno zakho ezithile.

Ngokuzibophelela kwethu kumgangatho kunye nokwaneliseka kwabathengi,SAKYSTEELliqabane lakho elithembekileyo lemveliso eyenziweyo ekumgangatho ophezulu enikezela ngeziphumo ezithembekileyo kuzo zonke iintlobo zezicelo.

6. Isiphelo

Ukuqulunqa yinkqubo ebaluleke kakhulu kumashishini amaninzi, enika uluhlu lweenzuzo ezifana namandla aphezulu, ukuqina, kunye nokumelana nokudinwa. Ingaba ufuna amacandelo asebenzayo aphezulu kwi-aerospace, i-automotive, i-oyile kunye negesi, okanye ukusetyenziswa koomatshini obunzima, iindawo ezibunjiweyo zibonelela ngeempawu eziyimfuneko zokuqinisekisa ukusebenza kwexesha elide kunye nokuthembeka. NgokukhethaSAKYSTEELkwiimfuno zakho zokubunjwa, uqinisekisa ukufikelela kumgangatho ophezulu, amacandelo achanekileyo adibeneyo aya kuhlangabezana neyona migangatho ingqongqo yoshishino.