Iipayipi zibalulekile kumashishini afana neoyile negesi, ulwakhiwo, iimoto, kunye nokuveliswa koomatshini. Phakathi kweentlobo ezahlukeneyo,umbhobho oshushu oqengqekileyo ongenamthungoIbalasele ngamandla ayo, ukufana kwayo, kunye nokukwazi kwayo ukumelana noxinzelelo oluphezulu kunye nobushushu. Ngokungafaniyo nemibhobho edibeneyo, imibhobho engenamthungo ayinamthungo we-weld, nto leyo eyenza ukuba ilungele ukusetyenziswa okubalulekileyo. Kweli nqaku, siza kuhlola ukuba yintoni umbhobho ongenamthungo ogoqwe ngobushushu, indlela owenziwe ngayo, iingenelo zayo, kunye nokusetyenziswa kwayo okuqhelekileyo kumashishini.
1. Inkcazo: Yintoni iHot Rolled Seamless Pipe?
A umbhobho oshushu oqengqekileyo ongenamthungoluhlobo lombhobho wentsimbi owenziweyongaphandle kokuweldakwaye yenziwe ngeinkqubo yokuqengqeleka eshushuIgama elithi “umthungo” libonisa ukuba umbhobho awunalo naluphi na udibaniso okanye umthungo kubude bawo, nto leyo eyomeleza ukuqina kwawo kunye nokuthembeka kwawo.
Ukuqengqeleka okushushu kubhekisa ekwenzeni umbhobhoamaqondo obushushu aphezulu, idla ngokuba ngaphezulu kwe-1000°C, nto leyo evumela ukuba intsimbi ibunjwe kwaye icutshungulwe lula. Le ndlela iphumela kumbhobho oqinileyo, ofanayo ofanelekileyo kwiintlobo ngeentlobo zezicelo ezifuna amandla.
2. Yenziwa njani iHot Rolled Seamless Pipe?
Ukwenziwa kombhobho oshushu ogoqwe ngomthungo kubandakanya amanyathelo aliqela abalulekileyo:
a) Ukulungiswa kweBillet
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Ibhilethi yentsimbi eqinileyo esisilinda iyanqunyulwa ibe nobude obufunekayo.
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I-billet itshiswa kwisithando somlilo ukuya kubushushu obuphezulu ukuze ithambile.
b) Ukubhoboza
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I-billet eshushu idlula kwi-mill ebhobozayo ukuze yenze iziko elingenanto.
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Isibhobozi esijikelezayo kunye neerola zisetyenziselwa ukwenza imilo esisiseko yetyhubhu.
c) Ukwandiswa
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I-billet ebhoboziweyo (ngoku eyityhubhu engenanto) idlula kwii-elongation mills ezifana nee-mandrel mills okanye ii-plug mills.
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Ezi matshini zolula umbhobho kwaye ziphucula ubukhulu nobubanzi bodonga.
d) Ukuqengqeleka Okushushu
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Le tube ibunjwe kwaye ilinganiswe ngakumbi ngokusebenzisa ii-hot rolling mills.
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Oku kuqinisekisa ukufana kunye nokuchaneka kobukhulu.
e) Ukupholisa kunye nokuLungelelanisa
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Umbhobho upholiswa kwi-conveyor okanye emoyeni.
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Emva koko iyalungiswa ize inqunyulwe ibe bubude obufunekayo.
f) Ukuhlolwa noVavanyo
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Imibhobho idlula kwiimvavanyo ezahlukeneyo ezingonakalisiyo nezingonakalisiyo (umz., i-ultrasound, i-hydrostatic).
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Ukumakishwa kunye nokupakishwa kwenziwa ngokwemigangatho yoshishino.
i-sakysteelIbonelela ngeepayipi ezigoqekileyo ezishushu ezingashukumiyo kwiindidi ezahlukeneyo kunye nobukhulu, ivavanyiwe ngokupheleleyo kwaye iqinisekisiwe ukuqinisekisa umgangatho.
3. Iimpawu eziphambili zePipe engenamthungo eHot Rolled
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Ulwakhiwo olungenamthungo: Akukho mthungo odibeneyo uthetha ukumelana noxinzelelo olungcono kunye nokuqina kwesakhiwo.
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Ukumelana nobushushu obuphezulu: Iyakwazi ukumelana nobushushu obuphezulu ngaphandle kokuguquka okanye ukusilela.
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Ukunyamezela uxinzelelo: Ukusebenza kakuhle kakhulu phantsi koxinzelelo oluphezulu lwangaphakathi okanye lwangaphandle.
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Ubukhulu Bodonga Olufanayo: Ukuqengqeleka okushushu kuqinisekisa ulawulo olungcono lokutyeba.
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Ukugqitywa Okuhle KomphezuluNangona ingekho bushelelezi njengemibhobho etsalwa kubanda, imibhobho egoqwe ngobushushu inesiphelo esamkelekileyo sokusetyenziswa kwimizi-mveliso.
4. Izixhobo kunye neMigangatho
Iipayipi ezigoqwe ngobushushu ezingenamthungo ziyafumaneka ngezixhobo ezahlukeneyo kuxhomekeke kwisicelo:
Izixhobo eziqhelekileyo:
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Intsimbi yekhabhoni (ASTM A106, ASTM A53)
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Intsimbi ye-alloy (ASTM A335)
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Intsimbi engatyiwayo (ASTM A312)
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Intsimbi enobushushu obuphantsi (ASTM A333)
Imigangatho Eqhelekileyo:
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I-ASTM
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I-EN/DIN
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I-API 5L / I-API 5CT
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I-JIS
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GB/T
i-sakysteelibonelela ngokuhambelana ngokupheleleyo nemigaqo yamazwe ngamazwe ukuze ihlangabezane neemfuno zeemarike zehlabathi.
5. Usetyenziso lwePipe engenamthungo eHot Rolled
Iipayipi ezigoqwe ngobushushu ezingenamthungo zisetyenziswa kumacandelo amaninzi ngenxa yokuthembeka nokusebenza kwazo.
a) Ishishini leoyile negesi
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Ukuthutha ioyile ekrwada kunye negesi yendalo
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Imibhobho engaphantsi komhlaba kunye nebhokisi
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Imibhobho yokucoca
b) Ukuveliswa koMbane
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Iityhubhu zebhoyila
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Iityhubhu zokutshintsha ubushushu
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Izixhobo zeSuperheater
c) Ubunjineli boMatshini
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Iindawo zoomatshini kunye nezinto ezisetyenziswayo
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Iisilinda ze-hydraulic
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Iishafts zegiya kunye neeroli
d) Ulwakhiwo kunye neZiseko zoPhuhliso
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Izibonelelo kunye nezakhiwo zesakhiwo
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Iipayipi zokufaka iipayipu
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Iibhulorho kunye nezakhiwo zentsimbi
e) Ishishini leeMoto
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Ii-Axles kunye nezixhobo zokumiswa
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Iishafti zothumelo
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Izixhobo zokulawula
i-sakysteelibonelela ngeepayipi ezigoqekileyo ezishushu ezilungiselelwe ezi zicelo, ukuqinisekisa ukuqina kunye neenkcukacha ezichanekileyo.
6. Iingenelo zePipe engenamthungo eHot Rolled
Yomelele kwaye Ikhuselekile
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Ukungabikho kwamalungu adibeneyo kuthetha ukuba kukho iindawo ezimbalwa ezibuthathaka kwaye ukuthembeka okungcono.
Ilungele ukusetyenziswa ngoxinzelelo oluphezulu
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Ilungele ukuthuthwa kolwelo kunye negesi phantsi koxinzelelo oluphezulu.
Uluhlu lobukhulu obubanzi
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Ifumaneka ngobubanzi obukhulu kunye nobukhulu bodonga okunzima ukubufikelela ngeepayipi ezidityanisiweyo.
Ubomi beNkonzo ende
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Ukumelana ngcono nokudinwa, ukuqhekeka, kunye nokugqwala.
Isebenziseka ngeendlela ezininzi
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Ifanelekile kuzo zombini izicelo zesakhiwo kunye nezoomatshini.
7. Umbhobho ongenamthungo oJikelezisiweyo oshushu vs. oBandayo oThatywayo
| Uphawu | Umbhobho ongenamthungo oShushu oGqityiweyo | Umbhobho ongenamthungo otsalwe ngendlela ebandayo |
|---|---|---|
| Inkqubo yoBushushu | Kushushu (>1000°C) | Ubushushu begumbi |
| Umphezulu wokugqiba | I-Rougher | Ithambile ngakumbi |
| Ukuchaneka koBume | Iphakathi | Phezulu |
| Iipropati zoomatshini | Kulungile | Iphuculwe (emva kokusebenza ngokubandayo) |
| Ixabiso | Ezantsi | Phezulu |
| Izicelo | Inzima kwaye inesakhiwo | Ukusetyenziswa ngokuchanekileyo kunye nobubanzi obuncinci |
Kwizicelo zemizi-mveliso ngokubanzi,umbhobho oshushu oqengqekileyo ongenamthungoingabizi kakhulu kwaye ifumaneka lula.
8. Iinketho zokugqiba kunye nokwaleka
Ukuphucula ukusebenza, iipayipi ezigoqwe ngobushushu ezingenamthungo zinganyangwa ngaphezulu komphezulu:
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Ukwakhiwa kweGalvanizationukukhusela ukugqwala
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Ukuqhumisa iimbumbulu kunye nokupeyinta
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Ukwambathisa ioyileukhuseleko lokugcina
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Ukukha kunye nokungakhathalikwimibhobho yentsimbi engagqwaliyo
At i-sakysteel, sinikezela ngeendlela ezahlukeneyo zokugqiba ngokwezifiso ngokuxhomekeke kwiimfuno zabathengi.
9. Ubukhulu kunye nokuFumaneka
Iipayipi ezigoqwe ngobushushu ezingenamthungo zihlala ziveliswa kolu luhlu lulandelayo:
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Ububanzi obungaphandleUbubanzi: 21mm – 800mm
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Ubukhulu bodongaUbubanzi: 2mm – 100mm
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Ubude: 5.8m, 6m, 11.8m, 12m, okanye ngokwezifiso
Zonke iipayipi zizaizatifikethi zovavanyo lomatshini (ii-MTC)kunye nokulandeleka ngokupheleleyo.
Isiphelo
Umbhobho ongenamthungo oshushu oqengqelweyoyimveliso eyomeleleyo neguquguqukayo eyakha umqolo weenkqubo ezininzi zoshishino. Nokuba isetyenziswa kwizixhobo zeoyile, kwizikhululo zamandla, koomatshini, okanye ekwakheni, ukukwazi kwayo ukusingatha iimeko ezinzima ngaphandle kokusilela kuyenza ibe yinto ebalulekileyo kwiinjineli kunye nabayili.
At i-sakysteel, Siyazingca ngokubonelela ngeenkonzo ezisemgangathweni ophezuluimibhobho engenamthungo eshukumayo eshushuezihlangabezana nemigangatho yehlabathi kwaye zikhonza uluhlu olubanzi lwamashishini. Ukuhlolwa kwethu kwangaphakathi, ukwenziwa ngokwezifiso okuguquguqukayo, kunye nothungelwano olusebenzayo kuqinisekisa ukuba ufumana umbhobho ofanelekileyo kuyo yonke isicelo.
Ixesha leposi: Julayi-30-2025