He aha kā mākou e pono ai e makaʻala e pili ana i ka palekana i ka wā o ka hana ʻana i ka Forging?

ʻO ke kālai ʻana kekahi o nā kaʻina hana metala kahiko loa a maikaʻi loa i hoʻohana ʻia e hana i nā ʻāpana ikaika kiʻekiʻe a hana kiʻekiʻe. Mai nā disks turbine aerospace a hiki i nā crankshafts kaʻa, he kuleana koʻikoʻi nā forgings i ka ʻoihana hou. Eia nō naʻe, ʻo ka forging he kaʻina hana hoʻi e pili ana iwela nui, kaomi kiʻekiʻe, mīkini kaumaha, a me ka neʻe wikiwiki, ʻo ia mau mea a pau e hōʻeha nui ana inā ʻaʻole mālama pono ʻia.

Ma kēia ʻatikala, e ʻimi mākounā mea e pono e makaʻala ʻia e pili ana i ka palekana i ka wā o ka hana ʻana i ka forging, me nā lako, ka palekana pilikino, ka lawelawe ʻana i nā mea, a me ka hoʻonohonoho ʻana i kahi hana. No nā hana hana hao—ʻoi aku hoʻi i ka hana ʻoihana—ʻo ka hōʻoia ʻana i ka palekana ʻaʻole ia he koho, akā he mea nui. ʻO nā mea hoʻolako ʻoihana e like mesakysteele hoʻokomo i nā kaʻina hana palekana koʻikoʻi i kēlā me kēia ʻanuʻu o ke kaʻina hana forging.

No ke aha he mea nui ka palekana i ka hana ʻana i ke keleawe?

ʻO ka hana ʻana i ka forging e pili ana i:

• Nā mahana ma luna o 1000°C

• Nā mīkini kaomi hydraulic a mechanical paha nui

• Nā hāmare wikiwiki a me nā make wili

• Ka ʻike ʻia ʻana i ka walaʻau nui, nā ʻāpana lele, a me ka metala wela

Inā ʻaʻole mālama pono ʻia, hiki i nā ulia ke hana i nānā kuni nui, nā lālā i haki, nā ʻeha maka, nā ahi, a i ʻole nā ​​​​make. Mālama nā hana hoʻoheheʻe palekana ʻaʻole wale i nā limahana, akā ʻo nā lako, ka maikaʻi o ka huahana, a me ka pono o ka hana.

1. E ʻaʻahu i nā lako palekana pilikino kūpono (PPE)

Pono nā mea hana hao a pau e lako pono ma mua o ke komo ʻana i kahi hana.

Hoʻokomo pū ʻia nā PPE koʻikoʻi:

• Nā mīkina lima pale welaE pale i nā lima mai nā kuni a me ka hoʻopā ʻana me ka metala wela

• Nā pale maka a i ʻole nā ​​​​maka aniani palekanaE pale i nā maka mai ka unahi lele a me nā huna ahi

• Nā lole pale ahiNā ʻaʻahu a me nā lole lima lōʻihi i hoʻolālā ʻia e pale aku i ka wela

• Nā kāmaʻa wāwae kila: Pale i ka ʻeha mai nā mea i hāʻule

• Pale pepeiaoE pale i ka lohe ʻana i nā wahi hoʻoheheʻe leo nui

• Nā pale maka hanuInā e hana ana me nā uhi, ka ʻaila, a i ʻole ma nā wahi ea ʻole

At sakysteel, ua hoʻolako piha ʻia nā limahana hana hao a pau me ka PPE i hōʻoia ʻia ma mua o ka hoʻomaka ʻana o nā hana.

2. E nānā mau i nā lako

Ke kaumaha nui nei nā lako hana hao.Ka mālama mau ʻana a me ka nānā ʻanakōkua i ka pale ʻana i nā pōpilikia weliweli.

Nā wahi nānā koʻikoʻi:

• Nā ʻōnaehana kaomi hydraulicE nānā i nā leaka wai, ke kaomi o ka cylinder, a me ke kūlike

• Nā hāmare mīkiniE nānā i nā pilikia o ke komo ʻana, nā māwae, a i ʻole ka haʻalulu

• Nā umu ahiE hōʻoia i ka kaohi mahana kūpono a me ka palekana kinoea

• Mea hana makeE nānā i ke ʻano hoʻololi, nā māwae, a me ke kūlana kūpono

• Nā mea hāpaiPono e nānā ʻia nā kaulahao, nā makau, a me nā crane no ka mālama ʻana i nā kūlana ukana

Nā papa hana mālama pale, e like me ka mea i hoʻokō ʻia esakysteel, e hōʻemi i ka likelika o ka hāʻule ʻana o nā lako a hōʻoia i ka maikaʻi o ka forging.

3. E mālama i ke kamaʻilio maopopo a me nā hōʻailona

He walaʻau nui nā papahele hana hao. Pono nā limahana e hiki ke hanakamaʻilio me ka ʻole o ka hoʻōho ʻanai mea e pale aku ai i ka huikau a i ʻole nā ​​​​​​hopena lohi.

E hoʻohana i nā ʻōnaehana kamaʻilio palekana ma lalo nei:

• Nā hōʻailona limano ka hana crane a i ʻole ka hana kaomi

• Nā kukui hoʻolahaa me nā sirens ma nā mīkini

• Nā lekiō ʻelua alano nā luna hoʻomalu a me nā mea hoʻokele crane

• Hōʻailona maopopoa puni nā wahi pōpilikia

Pono e hoʻomaʻamaʻa ʻia nā lālā āpau o ka hui e hoʻomaopopo i nā hōʻailona palekana maʻamau.

4. E hōʻoia i ka lawelawe pono ʻana a me ka mālama ʻana i nā mea

Hoʻokomo pinepine nā hana hana hao i nānā mea maka kaumaha a wela, me nā kaola metala, nā poloka, a i ʻole nā ​​​​​​billet.

No ka lawelawe palekana ʻana i nā mea:

• E hoʻohana i nā forklifts a i ʻole nā ​​hoists, ʻaʻole ka hāpai lima ʻana, no nā ʻāpana kaumaha

• E mālama i nā mea maka ma nā ʻili paʻa a pālahalaha

• E mālama i nā ʻūpā a me nā mea hana i ke kūlana maikaʻie pale aku i nā hāʻule

• E pale i ka hoʻopili ʻana i nā mea paʻa ʻole, ʻoi aku hoʻi ma kahi kokoke i nā wahi wela

• Nā kahua hana hoʻolālāno laila hiki ke loaʻa nā mea hana me ka ʻole o ka hoʻonui ʻana

sakysteelhoʻokō i nā hoʻolālā hana ergonomic a me nā ʻōnaehana lawelawe automated e hōʻemi i nā pilikia lawelawe lima.

5. E kāohi pono i nā hana o ka umu ahi a me ka hoʻomehana ʻana

ʻO nā hana umu kekahi o nā ʻāpana weliweli loa o ka hana ʻana i ka hao. Hoʻopilikia ʻia nā limahana i nā mahana kiʻekiʻe, nā kinoea puhi, a me nā pahū hiki ke hana inā ʻaʻole lawelawe pono ʻia.

Hoʻokomo pū ʻia nā ʻanuʻu palekana:

• E hoʻomehana mālie i nā umu e pale aku i ka haʻalulu wela

• Nānā ʻananā kaomi kinoeaa me nā ʻōnaehana ʻike leaka

• Ke hoʻohana neinā mea hoʻā ahi aunoama kahi o nā kukui lima

• Mālamaua pani ʻia nā puka a me nā panelai nā pōʻaiapuni hoʻomehana

• Mai ʻae i ka makū a i ʻole nā ​​mea pulu i loko o ka umu (ka pilikia o ka pahū ʻana)

sakysteelhoʻohana i nā umu hou me nā panela mana kikohoʻe a me nā laka palekana e hōʻoia i ka hana palekana.

6. E pale i nā paheʻe, nā huakaʻi, a me nā hāʻule

ʻAʻole i loaʻa nā ʻeha he nui o ka hana hao ʻana ma muli o nā mīkini, akāmālama hale maikaʻi ʻole.

E pale i nā paheʻe a me nā hāʻule ʻana ma o:

• E hoʻomaʻemaʻe mau i ka unahi, ka ʻaila, a me ka wai mai nā papahele

• Ka mālama ʻana i nā ala hele wāwae a me nā puka i wahokaʻawale o nā mea hoʻopilikia

• Ke hoʻohana neinā moena pale paheʻei mua o nā mīkini paʻi a me nā umu

• Ke hoʻouka neinā pale a me nā mākaa puni nā wahi pōʻino

• Ke hōʻoiaʻiʻo nei i ka ponokukuima nā wahi āpau

ʻO nā wahi hana maʻemaʻe a hoʻonohonoho pono ʻia he kūlana palekana koʻikoʻi masakysteel.

7. E pale aku i nā ʻōpala lele a me ka unahi

I ka wā o ke kāwili ʻana,unahi ʻokikenehiki ke ʻōhū i ka wikiwiki nui a hōʻeha i ka maka a i ʻole ka ʻili.

E kāohi i kēia pilikia ma o:

• Ke hoʻohana nei i nā pale kaua a me nā pale a puni nā kahua hana hao

• Ke hōʻoiaʻiʻo neiea kūponoe kuhikuhi i ka uahi a me nā ʻāpana

• Loaʻanā papa downdraft a i ʻole nā ​​​​​​uhi hoʻopau

• Ke kau nei i ka pale maka piha

ʻO ka hoʻomaʻemaʻe kūpono ma waena o nā pōʻaiapuni e hōʻemi ana i ka hōʻiliʻili ʻana o ka unahi.

8. Hoʻokumu i nā Kaʻina Hana Pilikia

ʻOiai me nā hana palekana maikaʻi loa, hiki ke loaʻa nā ulia. He mea nui ka mākaukau.

Nā mea nui o kahi hoʻolālā pane pilikia:

• Nā mea kinai ahima nā wahi koʻikoʻi

• Nā pahu puhi a me nā wahi holoi makakokoke

• E hoʻomaʻemaʻe i nā ala hoʻoneʻe a me nā hōʻailona

• Ke aʻo ʻana i ke kōkua mua a me ka pane ʻana i ke ahi

• Nā hoʻomaʻamaʻa ulia pōpilikia maʻamau

sakysteelhoʻomaʻamaʻa i nā limahana āpau i ka pane ulia pōpilikia a loaʻa nā mea pane mua ma kahi i ka wā o nā hana.

9. E pale i ka luhi a me ka hana nui

He mea koi kino ka hana ʻana i ka hao. Hoʻonui ka luhi i ka pilikia o:

• Ka noʻonoʻo maikaʻi ʻole

• Ka manawa pane lohi

• Nā hewa i ka lawelawe ʻana i nā mea a i ʻole ka hana mīkini

I mea e pale aku ai i kēia:

• Hoʻokōnā hoʻololi hoʻololi

• Hoʻokō i nā hana maʻamaunā manawa hoʻomaha

• E hāʻawi i ke komo ʻana ika hoʻomaʻū ʻana a me ka hoʻoulu ʻana i ka ea

• E nānā i nā lālā o ka hui no nā hōʻailona o ke kaumaha a i ʻole ka luhi

ʻO ka mea hana i hoʻomaha a kālele pono, he mea hana palekana a ʻoi aku ka huahua.

10.E hana i ke aʻo palekana a me nā loiloi

ʻAʻohe hoʻolālā palekana i piha me ka ʻole oka hoʻonaʻauao mau ʻana a me ka nānā ʻana.

ʻO nā hana maikaʻi loa:

• Ke aʻo mua ʻana no nā limahana hou

• Hoʻomaʻamaʻa hoʻomaʻamaʻai kēlā me kēia 6-12 mahina

• Nā hālāwai pahu hana o kēlā me kēia lāe kūkākūkā i nā pōʻino

• Nā loiloi palekana ʻaoʻao ʻekolue ʻike i nā wahi makapō

• Ke paipai nei i kahi moʻomeheu palekana mua, kahi e hiki ai ke hāpai ʻia nā hopohopo me ka ʻole o ka hoʻopaʻi

sakysteelmālama i kahi pahuhopu ʻole-ulia ma o ka hoʻopukapuka kālā ʻana i ke aʻo palekana hoʻomau a me nā loiloi hoʻokō ʻaoʻao ʻekolu.

Hopena

No laila, he aha kā mākou e makaʻala ai e pili ana i ka palekana i ka wā e hana ana i ka forging?Nā mea a pau—mai ka umu a i ka papahele, mai nā mea maka a hiki i nā ʻāpana i hoʻopau ʻia.He hana koʻikoʻi ka hana ʻana i ke kāʻei lima akā he hana kiʻekiʻe ka pilikia e pono ai ka nānā piha ʻana i nā kikoʻī, ka hoʻomākaukau ʻana, a me ka mālama. ʻAʻole wale ka palekana e pili ana i nā mea pale a i ʻole nā ​​​​hōʻailona; he noʻonoʻo ia, he ʻōnaehana, a me ke kuleana i kaʻana like ʻia.

Nā ʻoihana e like mesakysteele alakaʻi ma ke ʻano hoʻohālike, e hōʻoia ana i kā lākou hana forging e hoʻokō i nā kūlana palekana honua me ka hāʻawi ʻana i ka maikaʻi o ka huahana. Inā he mea hana hale kūʻai ʻoe a he luna hale hana paha, ʻo ka hoʻolilo ʻana i ka palekana i ʻāpana koʻikoʻi o kāu kaʻina hana forging e pale aku i nā kānaka a me nā loaʻa.