ASTM A681 H13 EFS Kayan Aikin Aiki Mai Kyau Mai Kyau Karfe Bar
Takaitaccen Bayani:
Sandar ƙarfe mai ƙarfi ta H13 EFS tana ba da tsari mai kyau, juriya ga gajiyar zafi da ƙarfi mai zafi don mashin ɗin simintin mutu, kayan aikin fitarwa da kuma naushin zafi. Akwai diamita na musamman, saman, yankewa, UT, MTC da EN 10204 3.1.
H13 EFS Super Fine Hot Work Tool Steel Bar wani sinadari ne mai inganci na H13 wanda aka samar dashi azaman sandar zagaye ko sandar da aka ƙirƙira don kayan aikin simintin die, kayan aikin extrusion, naushi mai zafi, mandrels, ruwan wukake masu zafi da kayan aikin samar da zafin jiki mai zafi. Ana danganta shi da AISI H13, UNS T20813, DIN 1.2344, JIS SKD61 da X40CrMoV5-1, ya danganta da takamaiman ƙayyadaddun bayanai.
SAKY STEEL tana samar da sandar ƙarfe ta H13 EFS Super Fine a cikin injin da aka yi wa fenti, aka ƙirƙira, aka bare, aka juya ko aka yi ƙasa bisa ga buƙatun siye. Ayyukan da ake da su na iya haɗawa da yankewa, barewa, juyawa, niƙawa, injinan da ba su da kyau, duba girma, gwajin tauri, gwajin ultrasonic idan aka ƙayyade, MTC da takaddun EN 10204 3.1.
Sigogin Samfura
| Abu | Cikakkun Bayanan Samfura |
|---|---|
| Sunan Samfuri | H13 EFS Super Fine Hot Work Tool Karfe Bar |
| Matsayi | H13 / 1.2344 / SKD61 |
| Naɗin UNS / EN | UNS T20813 / X40CrMoV5-1 |
| Iyalin Abin Layi | Kayan aikin zafi na ƙarfe |
| Siffar Samfuri | Sandunan zagaye da sandar ƙirƙira |
| Girman Girma | Diamita na yau da kullun da na musamman ta hanyar oda |
| Tsawon | 1000–6000 mm ko a yanka zuwa tsayi |
| Ƙarshen Fuskar | Baƙi, bare, juya, a niƙa |
| Yanayin Isarwa | An yi wa Annealed ko magani da zafi idan aka ƙayyade |
| Daidaitacce | ASTM A681 / DIN EN ISO 4957 |
| Haƙuri | Niƙa, h9, h11 ko takamaiman zane |
| Ayyukan da ake da su | Yanka, bare, juyawa, niƙa, injina |
| Takaddun shaida | MTC EN 10204 3.1 Rahoton girma |
Sinadarin Sinadarai
H13 ƙarfe ne na kayan aikin zafi na chromium-molybdenum-vanadium. Daidaiton ƙarfensa yana ba da tauri, ƙarfi mai zafi, tauri da juriya ga gajiyar zafi a cikin kayan aikin zafi. Waɗannan ƙimar sune kewayon tunani na yau da kullun; iyakoki na iya bambanta dangane da sigar da aka saba da kuma ƙayyadaddun abokin ciniki.
| Sinadarin | Abubuwan da Aka Fi Amfani da su na Musamman | Aikin Fasaha |
|---|---|---|
| Carbon | Kimanin 0.32–0.45% | Yana samar da tauri da ƙarfin aiki |
| Chromium | Kimanin kashi 4.75–5.50% | Inganta ƙarfin aiki da kuma ƙarfin juriya |
| Molybdenum | Kimanin kashi 1.10–1.75% | Yana tallafawa juriyar yanayi da ƙarfin zafi |
| Vanadium | Kimanin kashi 0.80–1.20% | Yana tsaftace hatsi kuma yana inganta juriyar lalacewa |
| Silicon | Kimanin kashi 0.80–1.20% | Yana tallafawa juriyar iskar shaka da ƙarfin matrix |
| Manganese | Kimanin 0.20–0.50% | Yana tallafawa sarrafa narkewa da tauri |
| Phosphorus | Matsakaicin sarrafawa | An iyakance shi don tallafawa tauri |
| Sulfur | Matsakaicin sarrafawa | An takaita shi don iyakance abubuwan da aka haɗa da inganta amincin kayan aiki |
| Baƙin ƙarfe | Daidaito | Matrix ɗin ƙarfe na tushe |
Za a tabbatar da ainihin sinadaran da aka haɗa ta hanyar ƙayyadaddun samfurin da MTC.
Halayen Inji da Zafin Jiki Mai Girma
Sifofin injina da sabis na sandar ƙarfe ta H13 EFS Super Fine sun dogara ne akan diamita, hanyar narkewa, maganin zafi, taurin aiki, alkiblar gwaji da zafin sabis. Ƙimar da ke ƙasa nassoshi ne na yau da kullun kuma bai kamata ta maye gurbin sakamakon MTC ko maganin zafi na musamman ba.
| Kadara | Nassoshi na yau da kullun | Yanayi | Ma'anar Injiniyanci |
|---|---|---|---|
| Taurin Annealed | Yawancin lokaci ƙasa da kusan 229 HB | Sandar da aka haɗa | Inganta ingancin injin kafin taurarewa |
| Taurin Aiki | Kimanin 44–52 HRC reference | Mai tauri da kuma juriya | An zaɓa bisa ga aikace-aikacen mutu |
| Juriyar Gajiya Mai Zafi | Yana da kyau don kayan aikin zafi | Maimaita dumama da sanyaya | Yana taimakawa wajen rage zafi a cikin injinan |
| Ƙarfin Zafi | Rikewa mai kyau bayan an shafa mai | Dogaro da aikace-aikace | Yana da amfani a cikin kayan aikin simintin die da extrusion |
| Tauri | An inganta ta hanyar ingantaccen tsari | Ingancin EFS / Super Fine idan aka ƙayyade | Yana tallafawa juriya ga fashewa a cikin kayan aiki masu mahimmanci |
| Yawan yawa | Kimanin 7.8 g/cm³ nassoshi | Zafin ɗaki | Ana amfani da shi don lissafin nauyin sanduna |
| Zafin Taurare | Kimanin 1010–1030°C na nuni | Dangane da aikin maganin zafi | Dole ne a gudanar da shi ta hanyar tsarin da aka tsara |
| Tsarin Zafin Jiki | Kimanin 540–620°C na nuni | Bayan taurarewa | Yana daidaita tauri, tauri da juriyar zafi |
Teburin Girman Kowa
| diamita | Tsawon | saman | Sarrafawa | Amfani na yau da kullun |
|---|---|---|---|---|
| Ø10–30 mm | 1000–6000 mm | An bare ko an niƙa | Yankan da niƙa | Zafi da fil ɗin kayan aiki |
| Ø35–80 mm | 2000–6000 mm | An bare ko an juya | Izinin injina | Mandrels da sandunan kayan aiki |
| Ø85–160 mm | Tsawon yanke na musamman | An juya da ƙarfi | An yanke ko an yi amfani da injin | Die simintin mutu aka gyara |
| Ø165–300 mm | An yi shi bisa ga oda | An ƙirƙira kuma an juya | UT lokacin da aka ƙayyade | Manyan kayan aikin zafi |
| Sama da Ø300 mm | Takamaiman aikin | An ƙirƙira ko an yi shi da injina | Ana buƙatar nazarin fasaha | Tubalan da aka saka masu nauyi da kayan da aka saka |
Kwatanta Bayanai daban-daban
Kwatanta saman sandar zagaye da samarwa
| Yanayi | Babban Siffa | Amfani da aka ba da shawarar | Shawarar Siyayya |
|---|---|---|---|
| Sandunan Birgima Mai Zafi | Tsarin niƙa mai tattali | Injin aiki mai tsauri | A ƙayyade izinin injina |
| An ƙirƙira Sandar | Ya dace da manyan sassan | Manyan mayuka da kayan aikin hannu | Ana iya ƙayyade rabon UT da ƙirƙira |
| EFS / Babban Mashaya Mai Kyau | Tsarin da aka inganta da ingantaccen tsafta | Kayan aikin simintin ƙarfe masu mahimmanci da extrusion | Tabbatar da hanyar narkewa da matakin dubawa |
| Sandar da aka Bare | Fuskar da ba ta da sikelin | Injin CNC | Rage shirye-shiryen saman |
| Sandunan Ƙasa | Juriya mai ƙarfi da kuma kammalawa mai santsi | Daidaitattun kayan aikin gyara | Ji daɗin jurewar h9, h8 ko zane |
Kwatanta da Karfe Mai Aiki Mai Zafi Mai Alaƙa
| Matsayi | Babban Ƙarfi | Iyakance Mai Alaƙa | Zaɓin Al'ada |
|---|---|---|---|
| H11 / 1.2343 | Kyakkyawan tauri da juriyar duba zafi | Ma'aunin ƙarfe daban-daban daga H13 | Kayan aikin aiki masu zafi na gabaɗaya waɗanda ke buƙatar tauri |
| H13 / 1.2344 | Daidaitaccen tauri, ƙarfin zafi da juriyar duba zafi | Yana buƙatar maganin zafi mai sarrafawa don mafi kyawun rayuwar sabis | Kayan aikin simintin Die, extrusion da ƙirƙira |
| H13 ESR / EFS | Inganta tsafta da isotropy idan aka ƙayyade | Farashi mafi girma fiye da H13 na al'ada | Kayan aiki masu mahimmanci da kayan aiki na dogon lokaci |
| H21 / 1.2581 | Babban taurin tungsten ja | Bambancin tauri da daidaiton injina | Kayan aikin zafi na musamman da kayan aikin zafi |
Daidaitattun Ma'auni da Sunaye na Ƙasashen Duniya
| Tsarin | Naɗi | Dangantaka |
|---|---|---|
| AISI / ASTM | H13 | Kayan aiki mai zafi na gama gari na ƙarfe |
| UNS | T20813 | Nada UNS don nau'in ƙarfe na H13 |
| DIN / W.Nr. | 1.2344 | Nassoshi game da lambar kayan Jamus |
| Sunan EN | X40CrMoV5-1 | Tsarin sinadarai na Turai |
| JIS | SKD61 | Juyin Juya Halin Jafananci |
| Nassoshin Sinanci | 4Cr5MoSiV1 | Nau'in ƙarfe na kayan aikin zafi na ƙasar Sin da aka fi sani da ƙarfe |
| Tsarin Samfuri | ASTM A681 / DIN EN ISO 4957 | Nassoshi na ƙayyadaddun ƙarfe na kayan aiki |
Gudun Tsarin Samarwa
Ana zaɓar kayan haɗin gwal bisa ga sinadaran H13 da ake buƙata.
Ana sarrafa sinadarai, tsafta da sauran abubuwan da suka rage yayin narkewa.
Ingancin EFS / Super Fine na iya buƙatar a amince a tsaftace shi, tsafta ko kuma kula da tsarin.
An rage kayan zuwa sandar zagaye ko siffar sandar da aka ƙirƙira.
Ƙara ƙarfin injina kafin a ƙera kayan aiki na ƙarshe.
Ana iya bare sandunan, a juya su, a niƙa su ko a yanka su gwargwadon girmansu.
Ana duba girma, saman, tauri da takardu.
An shirya alamar lambar zafi da kuma shirya kayan fitarwa.
Duba Samfuri
| Dubawa | Hanyar | Manufa |
|---|---|---|
| Binciken Sinadarai | Binciken dakin gwaje-gwaje ko bitar MTC | Tabbatar da sinadaran H13 / 1.2344 |
| PMI | Gano abu mai kyau | Akwai idan aka ƙayyade; ba madadin cikakken sinadarai ba |
| Gwajin Tauri | Gwajin HB ko HRC kamar yadda ya dace | Tabbatar da yanayin da aka yi wa fenti ko kuma aka yi wa zafi magani |
| Dubawa Mai Girma | Duba Caliper, micrometer da tsawon duba | Tabbatar da diamita, tsayi da haƙuri |
| Duba Fuskar | Duba gani da gamawa | Duba fasa, sikelin, zagaye ko sarrafa lalacewa |
| Gwajin Ultrasonic | UT lokacin da aka ƙayyade | Kimanta ingancin ciki a cikin girma masu dacewa |
| Bitar Tsarin Ƙwaƙwalwa | Akwai idan an ƙayyade | Yana goyan bayan tabbatar da ingancin EFS / Super Fine |
| Bitar Bibiyar Dabbobi | Tabbatar da lambar zafi da lakabin lakabi | Haɗa samfurin zuwa MTC da EN 10204 3.1 |
Marufin Samfura
Ana iya kare sandunan da mai, takardar VCI, fim ko nadewa mai hana ruwa shiga.
Madaurin ƙarfe, rabe-raben ƙarfe da kuma madaurin gogewa suna rage motsi da karce.
Sandunan ƙasa ko na injina na iya samun murfin ƙarshe ko kariya mai laushi.
Ana zaɓar kayan fitarwa bisa ga diamita na sandar, tsayi da nauyi.
Ana iya riƙe maki, girma, lambar zafi da alamun jigilar abokan ciniki.
Aikace-aikace, Babban Aiki da Ƙirƙira
Babban Aikace-aikace
- Die simintin die da kuma abubuwan da aka saka
- Kayan aikin extrusion na aluminum da kayan aikin extrusion
- Kayan ƙarfe masu zafi da kayan ƙarfe masu ƙarfi
- Naushi mai zafi, mandrels da masu riƙe naushi
- Ruwan wukake masu zafi da kayan aikin gyarawa
- Motocin filastik da ke buƙatar ƙarfin gogewa da kwanciyar hankali na zafi, idan aka ƙayyade
Babban Aiki
Ana amfani da H13 sosai saboda yana samar da daidaiton haɗin ƙarfi, ƙarfin zafi, juriya ga gajiyar zafi da juriya ga laushi. Ingancin EFS / Super Fine yana da amfani musamman inda ake buƙatar ingantaccen tsari da ingantaccen tsabta don kayan aiki masu mahimmanci.
Ingancin aiki
Ingancin injin gabaɗaya yana da kyau a yanayin da aka yi amfani da shi wajen yin injin. Yawanci ana yin babban juyawa, niƙa, haƙa rami da kuma injinan da ba a sarrafa su ba kafin a yi tauri da kuma yin zafi. Sandunan ƙasa ko bare suna taimakawa wajen rage shirye-shiryen saman kafin a yi injinan CNC.
Maganin Zafi
Yawanci ana samar da H13 a cikin injin kafin a yi masa injin sannan a taurare shi a mayar da shi yadda ya kamata. Ya kamata a zaɓi maganin zafi bisa ga girman sashe, yanayin ƙasa, taurin da aka yi niyya, zafin aiki da kuma nauyin tasirin da ake tsammani.
Gyara da Walda
Gyaran walda yana iya yiwuwa ta hanyar amfani da tsari mai inganci, dumamawa mai kyau, ingantaccen ƙarfe mai cikewa da kuma maganin zafi bayan walda. Don mahimman kayan da aka saka ko fitar da su, shawarwarin gyara yakamata su yi la'akari da haɗarin fashewa, canjin tauri da kuma tsawon lokacin aiki.
Me Yasa Zabi SAKY STEEL?
Ana iya samar da diamita, tsawon, ƙarewar surface da izinin injin bisa ga zane-zane.
Ana iya kiyaye gane kayan aiki daga takardu zuwa marufi na ƙarshe.
Ana iya bayar da MTC (Takaddun Shaidar Gwaji ta Mill / 质保书) bisa ga odar siye.
Ana samun takaddun EN 10204 3.1 idan aka ƙayyade ta hanyar oda.
Ana iya tsara taurin kai, girma, PMI, UT da sake duba tsarin microstructure idan aka ƙayyade.
Ana iya shirya fakiti, akwatunan katako, fakiti da alamun jigilar kaya na abokan ciniki.
Tambayoyin da ake yawan yi akai-akai
Menene ƙarfe na H13 EFS Super Fine?
H13 EFS Super Fine sandar ƙarfe ce ta H13 mai aiki mai zafi wadda aka samar da ingantaccen tsari ko kuma ingantaccen buƙatar inganci. Ya kamata a tabbatar da ainihin ma'anar EFS ta hanyar ƙayyadaddun fasaha da aka amince da su, kamar hanyar narkewa, girman hatsi, tsafta, matakin UT ko sarrafa ƙananan tsarin.
Shin H13 iri ɗaya ne da DIN 1.2344 da SKD61?
Ana amfani da H13 a matsayin haɗin gwiwa da DIN 1.2344 da JIS SKD61. Duk da haka, ya kamata a duba daidaiton ƙarshe ta hanyar sinadaran da ke cikinsa, buƙatun maganin zafi, tauri, sharuɗɗan dubawa da kuma ƙa'idar da ke kula da shi.
Wane ma'auni ne ya shafi sandar ƙarfe ta kayan aiki ta H13?
ASTM A681 galibi ana amfani da shi don ƙarfe na AISI H13, yayin da DIN EN ISO 4957 ana iya amfani da shi don DIN 1.2344 / X40CrMoV5-1. Umarnin siyan yakamata ya ƙayyade ma'auni da gyare-gyaren da ake buƙata.
Menene fa'idar EFS ko Super Fine H13?
An yi nufin EFS ko Super Fine H13 don samar da ingantaccen tsari da ingantaccen aminci ga kayan aikin zafi masu buƙatar aiki. Yana da amfani musamman idan kayan aikin dole ne su tsayayya da duba zafi, fashewa da maimaita zagayowar zafi.
Za a iya samar da sandar H13 EFS a niƙa ko a bare?
Eh. Ana iya tattauna saman baƙi, bare, juyawa da ƙasa bisa ga diamita, haƙuri da buƙatun injina na ƙarshe. Sandunan ƙasa sun dace inda ake buƙatar sarrafa diamita mai ƙarfi ko ingantaccen kammala saman.
Shin akwai gwajin ultrasonic don sandunan H13 EFS?
Ana iya tsara UT don samun diamita mai dacewa da sandunan da aka ƙirƙira idan aka ƙayyade. Umarnin ya kamata ya bayyana hanyar gwaji, matakin karɓa da buƙatun bayar da rahoto.
Za a iya samar da MTC da EN 10204 3.1?
SAKY STEEL na iya samar da takaddun MTC da EN 10204 3.1 bisa ga odar siye. Haka kuma ana iya shirya rahotannin tauri, girma, PMI, UT ko ƙananan tsarin idan aka ƙayyade.
