8418 Kayan Aiki Mai Zafi Karfe Zagaye Bar
Takaitaccen Bayani:
8418 ƙarfe mai zagaye na kayan aikin zafi na ƙarfe ƙarfe ne mai zafi mai zafi na Cr-Mo-V tare da babban abun ciki na molybdenum don kayan aikin simintin mutu, kayan aikin extrusion, naushi mai zafi da mashin ɗin ƙirƙira. Akwai diamita na musamman, saman, yankewa, UT, MTC da EN 10204 3.1.
8418 Hot Work Tool Karfe Round Bar wani ƙarfe ne mai kama da ƙarfe ...
SAKY STEEL tana samar da ƙarfe mai zagaye da sandar ƙarfe mai aiki mai zafi 8418 a cikin injin da aka yi wa fenti, mai birgima mai zafi, mai ƙirƙira, bare, mai juyawa ko ƙasa bisa ga buƙatun siye. Ayyukan da ake da su na iya haɗawa da yankewa, barewa, juyawa, niƙa, injinan da ba su da ƙarfi, duba girma, gwajin tauri, gwajin ultrasonic lokacin da aka ƙayyade, MTC da takaddun EN 10204 3.1.
Sigogin Samfura
| Abu | Cikakkun Bayanan Samfura |
|---|---|
| Sunan Samfuri | 8418 Kayan Aiki Mai Zafi Karfe Zagaye Bar |
| Matsayi | 8418 / Kayan Aikin Aiki Mai Zafi Mai Girma |
| Iyalin Abin Layi | Karfe mai aiki mai zafi na Chromium-molybdenum-vanadium |
| Siffar Samfuri | Sanda mai zagaye da sandar zagaye da aka ƙirƙira |
| Girman Girma | Diamita na yau da kullun da na musamman ta hanyar oda |
| Tsawon | 1000–6000 mm ko a yanka zuwa tsayi |
| Ƙarshen Fuskar | Baƙi, bare, juya, niƙa, injina |
| Yanayin Isarwa | An yi wa Annealed ko magani da zafi idan aka ƙayyade |
| Nassoshi na Daidaitacce | Bayanin mai samarwa / bayanin ASTM A681 |
| Haƙuri | Niƙa, h9, h11 ko takamaiman zane |
| Ayyukan da ake da su | Yankewa, barewa, juyawa, niƙawa, injinan da ba su da ƙarfi, UT idan aka ƙayyade |
| Takaddun shaida | MTC, EN 10204 3.1, rahotannin girma da dubawa |
Sinadarin Sinadarai
Ana ɗaukar 8418 a matsayin ƙarfe mai ƙarfi na Cr-Mo-V mai yawan molybdenum. Yawan molybdenum ɗinsa yawanci ya fi na H13 na yau da kullun, wanda ke taimakawa wajen inganta ƙarfin zafi, juriya ga yanayi da kuma gajiyar zafi. Teburin da ke ƙasa yana ba da takamaiman ilimin sunadarai don tattaunawa kan zaɓin kayan.
| Sinadarin | Abubuwan da Aka Fi Amfani da su na Musamman | Aikin Fasaha |
|---|---|---|
| Carbon | Kimanin 0.32–0.40% | Yana samar da tauri da ƙarfin aiki |
| Chromium | Kimanin kashi 4.75–5.20% | Yana inganta tauri da kuma yanayin zafi mai yawa |
| Molybdenum | Kimanin kashi 2.30–3.30% | Inganta ƙarfin zafi, juriya ga fushi da juriya ga gajiyar zafi |
| Vanadium | Kimanin 0.40–0.80% | Yana tsaftace hatsi kuma yana inganta juriyar lalacewa |
| Silicon | Kewayon da aka sarrafa | Yana tallafawa halayen iskar shaka da ƙarfin matrix |
| Manganese | Kewayon da aka sarrafa | Yana tallafawa sarrafa narkewa da tauri |
| Phosphorus | Matsakaicin sarrafawa | An iyakance shi don tallafawa tauri |
| Sulfur | Matsakaicin sarrafawa | An iyakance shi don iyakance abubuwan da aka haɗa da inganta amincin kayan aiki |
| Baƙin ƙarfe | Daidaito | Matrix ɗin ƙarfe na tushe |
Za a tabbatar da ainihin sinadaran da aka haɗa ta hanyar ƙayyadaddun samfurin da MTC.
Halayen Inji da Zafin Jiki Mai Girma
Kayan aikin injina da sabis na ƙarfe mai zagaye na ƙarfe mai aiki mai zafi 8418 sun dogara da diamita, ingancin narkewa, maganin zafi, taurin aiki, alkiblar gwaji da zafin sabis. Ƙimar da ke ƙasa nassoshi ne na yau da kullun kuma bai kamata ta maye gurbin bayanan MTC ko maganin zafi na takamaiman oda ba.
| Kadara | Nassoshi na yau da kullun | Yanayi | Ma'anar Injiniyanci |
|---|---|---|---|
| Taurin Annealed | Yawancin lokaci ƙasa da 229–235 HB | Sandar da aka haɗa | Yana tallafawa injin aiki kafin taurarewa |
| Taurin Aiki | Kimanin 44–52 HRC reference | Mai tauri da kuma juriya | An zaɓa bisa ga aikace-aikacen mutu |
| Juriyar Gajiya Mai Zafi | Kayan aiki masu inganci don aiki mai zafi | Maimaita dumama da sanyaya | Yana taimakawa wajen rage zafi a cikin injinan |
| Ƙarfin Zafi | Mai girma tare da maganin zafi mai dacewa | Dogaro da aikace-aikace | Da amfani a cikin simintin mutu, kayan aiki na ƙirƙira da extrusion |
| Juriya ga Tausasawa | An inganta ta hanyar yawan abun ciki na Mo | Ayyukan zafin jiki mai girma | Yana taimakawa wajen rage nauyin jiki yayin aiki |
| Tauri | Yana da kyau idan aka yi masa magani yadda ya kamata | Maganin zafi mai kyau | Yana taimakawa rage haɗarin fashewa da guntuwar abubuwa |
| Juriyar Sakawa | Yana da kyau a yanayin zafi mai yawa | Mai tauri da kuma juriya | Yana tallafawa rayuwar mutu a cikin sabis na samar da zafi |
| Yawan yawa | Kimanin 7.8 g/cm³ nassoshi | Zafin ɗaki | Ana amfani da shi don lissafin nauyin sanduna |
Teburin Girman Kowa
| diamita | Tsawon | saman | Sarrafawa | Amfani na yau da kullun |
|---|---|---|---|---|
| Ø10–30 mm | 1000–6000 mm | An bare ko an niƙa | Yankan da niƙa | Filayen ƙwanƙwasawa, ƙwallo da ƙananan kayan aikin aiki masu zafi |
| Ø35–80 mm | 2000–6000 mm | An bare ko an juya | Izinin injina | Naushi mai zafi, abubuwan sakawa da kuma sandunan kayan aiki |
| Ø85–160 mm | Tsawon yanke na musamman | An juya da ƙarfi | An yanke ko an yi amfani da injin | Kayan aikin simintin Die da extrusion |
| Ø165–300 mm | An yi shi bisa ga oda | An ƙirƙira kuma an juya | UT lokacin da aka ƙayyade | Manyan kayan aikin zafi |
| Sama da Ø300 mm | Takamaiman aikin | An ƙirƙira ko an yi shi da injina | Ana buƙatar nazarin fasaha | Manyan mayuka da tubalan kayan aiki |
Kwatanta Bayanai daban-daban
Kwatanta saman sandar zagaye da samarwa
| Yanayi | Babban Siffa | Amfani da aka ba da shawarar | Shawarar Siyayya |
|---|---|---|---|
| Sandunan Birgima Mai Zafi | Tsarin niƙa mai tattali | Injin aiki mai tsauri | A ƙayyade izinin injina |
| An ƙirƙira Sandar | Ya dace da manyan sassan | Ma'aikatan aiki masu zafi masu nauyi | Ana iya ƙayyade rabon UT da ƙirƙira |
| Mashaya Mai Inganci Mai Kyau | Inganta daidaito idan aka ƙayyade | Ma'aunin simintin ƙarfe mai mahimmanci da extrusion | Tabbatar da ainihin buƙatun inganci bisa ga tsari |
| Sandar da aka Bare | Fuskar da ba ta da sikelin | Injin CNC | Rage shirye-shiryen saman |
| Sandunan Ƙasa | Juriya mai ƙarfi da kuma kammalawa mai santsi | Daidaitattun kayan aikin gyara | Ji daɗin jurewar h9, h8 ko zane |
Kwatanta da Karfe Mai Aiki Mai Zafi Mai Alaƙa
| Matsayi | Babban Ƙarfi | Iyakance Mai Alaƙa | Zaɓin Al'ada |
|---|---|---|---|
| H13 / 1.2344 | Daidaitaccen tauri, ƙarfin zafi da juriyar duba zafi | Ƙarancin abun ciki na Mo fiye da nassoshi 8418 da yawa | Kayan aikin simintin ƙarfe na gaba ɗaya, extrusion da ƙirƙira |
| 8407 | Tsarin aiki na nau'in H13 na Premium | Matsayin inganci ya dogara da buƙatar oda | Kayan aikin simintin ƙarfe masu mahimmanci da kayan aiki masu inganci |
| 8418 | Tsarin Mo mafi girma don ƙarfi mai zafi da juriya mai laushi | Dole ne a tabbatar da daidaiton daidai ta hanyar ƙayyadaddun bayanai | Bukatar aikin zafi, extrusion da sabis na gajiyar zafi |
| H21 / 1.2581 | Ƙarfin zafi na Tungsten da taurin ja | Bambancin tauri da daidaiton injina | Na'urorin zafi na musamman da kayan aikin zafi mai zafi |
Daidaitattun Ma'auni da Sunaye na Ƙasashen Duniya
| Tsarin | Naɗi | Dangantaka |
|---|---|---|
| Matsayin Kasuwanci | 8418 | Nazari kan ƙarfe mai ƙarfi da kayan aiki mai zafi na High-Mo |
| Iyalin Abin Layi | Karfe mai aiki mai zafi na Cr-Mo-V | Ana amfani da shi don kayan aikin zafi |
| Maki Mai Alaƙa | Kwatanta nau'in H13 / 1.2344 | Ba daidaito ta atomatik ba; kwatanta da MTC |
| Nassoshin Samfurin Daidaitacce | Bayani game da ASTM A681 | Nassin ƙayyadaddun ƙarfe na kayan aiki idan ya dace |
| Takardar Shaidar | MTC / EN 10204 3.1 | Ana amfani da shi don tabbatar da daidaito da kuma daidaiton abun da ke ciki |
Gudun Tsarin Samarwa
Ana zaɓar kayan haɗin gwal bisa ga sinadaran 8418 da ake buƙata.
Ana sarrafa sinadarai, tsafta da sauran abubuwan da suka rage yayin ƙera ƙarfe.
Ana iya tattauna buƙatun inganci ko sake narkewa idan aka ƙayyade.
Ana sarrafa kayan zuwa sandar zagaye ko siffar sandar da aka ƙirƙira.
Ƙara ƙarfin injin kafin a ƙera injin ɗin ƙarshe.
Ana iya bare sandunan, a juya su, a niƙa su, a yi musu injina ko a yanka su gwargwadon girmansu.
Ana duba girma, saman, tauri da kuma iya ganowa.
An shirya alamar lambar zafi da kuma shirya kayan fitarwa.
Duba Samfuri
| Dubawa | Hanyar | Manufa |
|---|---|---|
| Binciken Sinadarai | Binciken dakin gwaje-gwaje ko bitar MTC | Tabbatar da sinadaran 8418 |
| PMI | Gano abu mai kyau | Akwai idan aka ƙayyade; ba madadin cikakken sinadarai ba |
| Gwajin Tauri | Gwajin HB ko HRC kamar yadda ya dace | Tabbatar da yanayin da aka yi wa fenti ko kuma aka yi wa zafi magani |
| Dubawa Mai Girma | Duba Caliper, micrometer da tsawon duba | Tabbatar da diamita, tsayi da haƙuri |
| Duba Fuskar | Duba gani da gamawa | Duba fasa, sikelin, zagaye ko sarrafa lalacewa |
| Gwajin Ultrasonic | UT lokacin da aka ƙayyade | Kimanta ingancin ciki a cikin girma masu dacewa |
| Bitar Tsarin Ƙwaƙwalwa | Akwai idan an ƙayyade | Yana goyan bayan tabbatar da ingancin premium |
| Bitar Bibiyar Dabbobi | Tabbatar da lambar zafi da lakabin lakabi | Haɗa samfurin zuwa MTC da EN 10204 3.1 |
Marufin Samfura
Ana iya kare sandunan da man hana tsatsa, takardar VCI, fim ko nadewa mai hana ruwa shiga.
Madaurin ƙarfe, rabe-raben ƙarfe da kuma madaurin gogewa suna rage motsi da karce.
Sandunan ƙasa ko na injina na iya samun murfin ƙarshe ko kariya mai laushi.
Ana zaɓar kayan fitarwa bisa ga diamita na sandar, tsayi da nauyi.
Ana iya riƙe maki, girma, lambar zafi da alamun jigilar abokan ciniki.
Aikace-aikace, Babban Aiki da Ƙirƙira
Babban Aikace-aikace
- Kayan aikin simintin aluminum da kayan aikin da aka saka
- Matattun abubuwa masu zafi, mandrels da linings
- Kayan ƙarfe masu zafi da kayan ƙarfe masu ƙarfi
- Naushi mai zafi, ruwan wukake masu zafi da kayan aikin gyarawa
- Cores, ejector fils, nozzles da die simintin sassa
- Abubuwan aiki masu zafi waɗanda ke buƙatar juriya ga laushi
Babban Aiki
Ana daraja 8418 saboda ƙarfin zafi, juriya ga gajiyar zafi, juriya ga fushi, tauri da juriya ga laushi a yanayin zafi mai girma. Waɗannan kaddarorin suna taimakawa wajen tsawaita rayuwar kayan aiki a cikin simintin die, extrusion da aikace-aikacen hot forging lokacin da aka sarrafa maganin zafi da ƙirar die yadda ya kamata.
Ingancin aiki
Gabaɗaya, injin yana da kyau a yanayin da aka yi amfani da shi wajen yin injin. Yawanci ana yin babban juyawa, niƙa, haƙa rami da kuma injinan da ba su da ƙarfi kafin a yi tauri da kuma a yi amfani da su wajen yin amfani da su. Sandunan da aka bare, aka juya ko aka yi amfani da su wajen yin injinan CNC suna taimakawa wajen rage lokacin shiryawa kafin a yi amfani da injinan CNC.
Maganin Zafi
Yawanci ana samar da 8418 a cikin injin kafin a yi masa aiki sannan a taurare shi a kuma daidaita shi bisa ga buƙatun kayan aiki na ƙarshe. Ya kamata a zaɓi maganin zafi bisa ga girman sashe, yanayin ƙasa, taurin da aka yi niyya, zafin aiki da nauyin tasiri.
Nitriding da Surface Jiyya
Ana iya amfani da nitriding don inganta taurin saman da juriya ga kayan aikin simintin mutu da fitarwa. Ya kamata a zaɓi maganin saman bayan an yi la'akari da taurin tushe, ƙirar mutu, zafin sabis da zurfin akwatin da ake buƙata.
Me Yasa Zabi SAKY STEEL?
Ana iya samar da diamita, tsawon, ƙarewar surface da izinin injin bisa ga zane-zane.
Ana iya kiyaye gane kayan aiki daga takardu zuwa marufi na ƙarshe.
Ana iya bayar da MTC (Takaddun Shaidar Gwaji ta Mill / 质保书) bisa ga odar siye.
Ana samun takaddun EN 10204 3.1 idan aka ƙayyade ta hanyar oda.
Ana iya tsara taurin kai, girma, PMI, UT da sake duba tsarin microstructure idan aka ƙayyade.
Ana iya shirya fakiti, akwatunan katako, fakiti da alamun jigilar kaya na abokan ciniki.
Tambayoyin da ake yawan yi akai-akai
Menene ƙarfe mai zafi na 8418?
8418 ƙarfe ne mai ƙarfi na Cr-Mo-V wanda ake amfani da shi don yin amfani da na'urorin kashe gobara, kayan aikin extrusion, na'urorin kashe gobara masu zafi, na'urorin hura wuta masu zafi, abubuwan da aka saka da sauran kayan aikin da ke da zafin jiki mai yawa.
Shin 8418 iri ɗaya ne da H13 ko 8407?
Bai kamata a ɗauka cewa daidai yake da daidaito ba. Sau da yawa ana kwatanta 8418 da ƙarfe masu zafi irin na H13 / 8407, amma yawanci yana da daidaiton ƙarfe daban-daban, musamman ma yawan molybdenum. Ya kamata MTC da ƙayyadaddun abokan ciniki su tabbatar da daidaiton ƙarshe.
Waɗanne aikace-aikace ne ke amfani da sandar zagaye ta 8418?
Ana amfani da sandar zagaye ta 8418 don mashin ɗin simintin die, mashin extrusion, mashin ɗin hot forging, mashinan zafi, mandrels, cores, ejector fils da kayan aikin zafi waɗanda ke buƙatar juriyar gajiya mai zafi da juriya ga laushi.
Za a iya samar da sandar 8418 a niƙa ko a bare?
Eh. Ana iya tattauna saman baƙi, bare, juyawa da ƙasa bisa ga diamita, haƙuri da buƙatun injina na ƙarshe. Sandunan ƙasa sun dace inda ake buƙatar sarrafa diamita mai ƙarfi ko ingantaccen kammala saman.
Wane irin tauri ake amfani da shi don ƙarfe na kayan aiki na 8418?
Yawanci ana samar da 8418 a cikin injin don yin aiki. Bayan an taurare da kuma daidaita shi, ana zaɓar ƙarfin aiki bisa ga nau'in matuƙin, zafin aiki, nauyin tasiri da tsawon lokacin aikin da ake buƙata.
Shin akwai gwajin ultrasonic don sandunan 8418?
Ana iya tsara UT don samun diamita mai dacewa da sandunan da aka ƙirƙira idan aka ƙayyade. Umarnin ya kamata ya bayyana hanyar gwaji, matakin karɓa da buƙatun bayar da rahoto.
Za a iya samar da MTC da EN 10204 3.1?
SAKY STEEL na iya samar da takaddun MTC da EN 10204 3.1 bisa ga odar siye. Haka kuma ana iya shirya rahotannin tauri, girma, PMI, UT ko ƙananan tsarin idan aka ƙayyade.
