8407 Kayan Aiki Mai Zafi Karfe Zagaye Bar
Takaitaccen Bayani:
Karfe mai zagaye na ƙarfe mai aiki mai zafi na 8407 ƙarfe ne mai kyau na H13 / 1.2344 na Cr-Mo-V don injinan simintin mutu, kayan aikin extrusion, bugun zafi da injinan forging. Akwai diamita na musamman, saman, yankewa, UT, MTC da EN 10204 3.1.
8407 Hot Work Tool Karfe Round Bar wani nau'in H13 / 1.2344 ne mai inganci wanda aka samar don kayan aikin chromium-molybdenum-vanadium masu zafi, kayan aikin extrusion, kayan aikin hot forging, hot punches, mandrels, inserts, cores, ejector fils da sauran kayan aikin ejector masu zafi. Ana danganta shi da AISI H13, DIN 1.2344, JIS SKD61 da X40CrMoV5-1, ya danganta da takamaiman bayanai da buƙatun abokin ciniki.
SAKY STEEL tana samar da ƙarfe mai zagaye da sandar ƙarfe mai aiki mai zafi 8407 a cikin injin da aka yi wa fenti, mai birgima mai zafi, mai ƙirƙira, bare, mai juyawa ko ƙasa bisa ga buƙatun siye. Ayyukan da ake da su na iya haɗawa da yankewa, barewa, juyawa, niƙa, injinan da ba su da ƙarfi, duba girma, gwajin tauri, gwajin ultrasonic lokacin da aka ƙayyade, MTC da takaddun EN 10204 3.1.
Sigogin Samfura
| Abu | Cikakkun Bayanan Samfura |
|---|---|
| Sunan Samfuri | 8407 Kayan Aiki Mai Zafi Karfe Zagaye Bar |
| Matsayi | 8407 / H13 / 1.2344 / SKD61 |
| Naɗin UNS / EN | Shawarar UNS T20813 / X40CrMoV5-1 |
| Iyalin Abin Layi | Karfe mai aiki mai zafi na Cr-Mo-V |
| Siffar Samfuri | Sanda mai zagaye da sandar zagaye da aka ƙirƙira |
| Girman Girma | Diamita na yau da kullun da na musamman ta hanyar oda |
| Tsawon | 1000–6000 mm ko a yanka zuwa tsayi |
| Ƙarshen Fuskar | Baƙi, bare, juya, niƙa, injina |
| Yanayin Isarwa | An yi wa Annealed ko magani da zafi idan aka ƙayyade |
| Nassoshi na Daidaitacce | ASTM A681 / DIN EN ISO 4957 Bayani |
| Haƙuri | Niƙa, h9, h11 ko takamaiman zane |
| Ayyukan da ake da su | Yankewa, barewa, juyawa, niƙawa, injinan da ba su da ƙarfi, UT idan aka ƙayyade |
| Takaddun shaida | MTC, EN 10204 3.1, rahotannin girma da dubawa |
Sinadarin Sinadarai
Ana ɗaukar 8407 a matsayin ƙarfe mai inganci na H13 / 1.2344 wanda aka yi da ƙarfe mai zafi wanda aka yi da chromium, molybdenum da vanadium. Chromium yana inganta tauri da aikin zafin jiki mai yawa, molybdenum yana tallafawa juriyar zafi, kuma vanadium yana taimakawa wajen tsaftace hatsi da juriyar lalacewa.
| Sinadarin | Abubuwan da Aka Fi Amfani da su na Musamman | Aikin Fasaha |
|---|---|---|
| Carbon | Kimanin 0.32–0.45% | Yana samar da tauri da ƙarfin aiki |
| Chromium | Kimanin kashi 4.75–5.50% | Yana inganta tauri da kuma yanayin zafi mai yawa |
| Molybdenum | Kimanin kashi 1.10–1.75% | Yana tallafawa juriyar yanayi da ƙarfin zafi |
| Vanadium | Kimanin kashi 0.80–1.20% | Yana tsaftace hatsi kuma yana inganta juriyar lalacewa |
| Silicon | Kimanin kashi 0.80–1.20% | Yana tallafawa halayen iskar shaka da ƙarfin matrix |
| Manganese | Kimanin 0.20–0.50% | Yana tallafawa sarrafa narkewa da tauri |
| Phosphorus | Matsakaicin sarrafawa | An iyakance shi don tallafawa tauri |
| Sulfur | Matsakaicin sarrafawa | An iyakance shi don iyakance abubuwan da aka haɗa da inganta amincin kayan aiki |
| Baƙin ƙarfe | Daidaito | Matrix ɗin ƙarfe na tushe |
Za a tabbatar da ainihin sinadaran da aka haɗa ta hanyar ƙayyadaddun samfurin da MTC.
Halayen Inji da Zafin Jiki Mai Girma
Kayan aikin injina da sabis na ƙarfe mai zagaye na ƙarfe mai aiki mai zafi 8407 sun dogara da diamita, ingancin narkewa, maganin zafi, taurin aiki, alkiblar gwaji da zafin sabis. Ƙimar da ke ƙasa nassoshi ne na yau da kullun kuma bai kamata ta maye gurbin bayanan MTC ko maganin zafi na musamman ba.
| Kadara | Nassoshi na yau da kullun | Yanayi | Ma'anar Injiniyanci |
|---|---|---|---|
| Taurin Annealed | Yawancin lokaci ƙasa da 229–235 HB | Sandar da aka haɗa | Yana tallafawa injin aiki kafin taurarewa |
| Taurin Aiki | Kimanin 44–52 HRC reference | Mai tauri da kuma juriya | An zaɓa bisa ga aikace-aikacen mutu |
| Juriyar Gajiya Mai Zafi | Yana da kyau don kayan aikin zafi | Maimaita dumama da sanyaya | Yana taimakawa wajen rage zafi a cikin injinan |
| Ƙarfin Zafi | Rikewa mai kyau bayan an shafa mai | Dogaro da aikace-aikace | Da amfani a cikin simintin mutu, kayan aiki na ƙirƙira da extrusion |
| Tauri | Yana da kyau ga nau'in ƙarfe na H13 mai inganci | Maganin zafi mai kyau | Yana taimakawa rage haɗarin fashewa da guntuwar abubuwa |
| Juriyar Sakawa | Yana da kyau a yanayin zafi mai yawa | Mai tauri da kuma juriya | Yana tallafawa rayuwar mutu a cikin sabis na samar da zafi |
| Zafin Taurare | Kimanin 1010–1030°C na nuni | Dangane da aikin maganin zafi | Dole ne a gudanar da shi ta hanyar tsarin da aka tsara |
| Yawan yawa | Kimanin 7.8 g/cm³ nassoshi | Zafin ɗaki | Ana amfani da shi don lissafin nauyin sanduna |
Teburin Girman Kowa
| diamita | Tsawon | saman | Sarrafawa | Amfani na yau da kullun |
|---|---|---|---|---|
| Ø10–30 mm | 1000–6000 mm | An bare ko an niƙa | Yankan da niƙa | Filayen fitar da iska, ƙwallo da ƙananan kayan aiki |
| Ø35–80 mm | 2000–6000 mm | An bare ko an juya | Izinin injina | Naushi mai zafi, abubuwan sakawa da kuma sandunan kayan aiki |
| Ø85–160 mm | Tsawon yanke na musamman | An juya da ƙarfi | An yanke ko an yi amfani da injin | Kayan aikin simintin Die da extrusion |
| Ø165–300 mm | An yi shi bisa ga oda | An ƙirƙira kuma an juya | UT lokacin da aka ƙayyade | Manyan kayan aikin zafi |
| Sama da Ø300 mm | Takamaiman aikin | An ƙirƙira ko an yi shi da injina | Ana buƙatar nazarin fasaha | Manyan mayuka da tubalan kayan aiki |
Kwatanta Bayanai daban-daban
Kwatanta saman sandar zagaye da samarwa
| Yanayi | Babban Siffa | Amfani da aka ba da shawarar | Shawarar Siyayya |
|---|---|---|---|
| Sandunan Birgima Mai Zafi | Tsarin niƙa mai tattali | Injin aiki mai tsauri | A ƙayyade izinin injina |
| An ƙirƙira Sandar | Ya dace da manyan sassan | Ma'aikatan aiki masu zafi masu nauyi | Ana iya ƙayyade rabon UT da ƙirƙira |
| ESR / Mashaya Mai Inganci Mai Kyau | Inganta tsafta da daidaito idan aka ƙayyade | Ma'aunin simintin ƙarfe mai mahimmanci da extrusion | Tabbatar da ainihin buƙatun inganci bisa ga tsari |
| Sandar da aka Bare | Fuskar da ba ta da sikelin | Injin CNC | Rage shirye-shiryen saman |
| Sandunan Ƙasa | Juriya mai ƙarfi da kuma kammalawa mai santsi | Daidaitattun kayan aikin gyara | Ji daɗin jurewar h9, h8 ko zane |
Kwatanta da Karfe Mai Aiki Mai Zafi Mai Alaƙa
| Matsayi | Babban Ƙarfi | Iyakance Mai Alaƙa | Zaɓin Al'ada |
|---|---|---|---|
| H11 / 1.2343 | Kyakkyawan tauri da juriyar duba zafi | Ma'aunin ƙarfe daban-daban daga H13 / 8407 | Kayan aikin zafi masu buƙatar tauri |
| H13 / 1.2344 | Daidaitaccen tauri, ƙarfin zafi da juriyar duba zafi | Matsayin inganci ya dogara da narkewa da buƙatun dubawa | Kayan aikin simintin Die, extrusion da ƙirƙira |
| 8407 | Nau'in H13 mai inganci don kayan aikin zafi masu ƙarfi | Farashi mafi girma fiye da kayan H13 na yau da kullun | Kayan aikin simintin ƙarfe masu mahimmanci da kayan aiki masu inganci |
| H21 / 1.2581 | Ƙarfin zafi na Tungsten da taurin ja | Bambancin tauri da daidaiton injina | Na'urorin zafi na musamman da kayan aikin zafi mai zafi |
Daidaitattun Ma'auni da Sunaye na Ƙasashen Duniya
| Tsarin | Naɗi | Dangantaka |
|---|---|---|
| Matsayin Kasuwanci | 8407 | Kayan aikin aiki mai zafi irin na H13 Premium H13 |
| AISI / ASTM | H13 | Nau'in ƙarfe na kayan aiki mai zafi na yau da kullun |
| UNS | T20813 | Nada UNS don nau'in ƙarfe na H13 |
| DIN / W.Nr. | 1.2344 | Nassoshi game da lambar kayan Jamus |
| Sunan EN | X40CrMoV5-1 | Tsarin sinadarai na Turai |
| JIS | SKD61 | Juyin Juya Halin Jafananci |
| Nassoshin Sinanci | 4Cr5MoSiV1 | Nau'in ƙarfe na H13 na yau da kullun na ƙasar Sin |
| Nassoshin Samfurin Daidaitacce | ASTM A681 / DIN EN ISO 4957 | Nassoshi na ƙayyadaddun ƙarfe na kayan aiki |
Gudun Tsarin Samarwa
Ana zaɓar kayan haɗin gwal bisa ga sinadaran nau'in 8407 / H13 da ake buƙata.
Ana sarrafa sinadarai, tsafta da sauran abubuwan da suka rage yayin ƙera ƙarfe.
Ana iya tattauna ingancin ESR ko Premium idan aka ƙayyade shi don kayan aiki masu mahimmanci.
Ana sarrafa kayan zuwa sandar zagaye ko siffar sandar da aka ƙirƙira.
Ƙara ƙarfin injin kafin a ƙera injin ɗin ƙarshe.
Ana iya bare sandunan, a juya su, a niƙa su, a yi musu injina ko a yanka su gwargwadon girmansu.
Ana duba girma, saman, tauri da kuma iya ganowa.
An shirya alamar lambar zafi da kuma shirya kayan fitarwa.
Duba Samfuri
| Dubawa | Hanyar | Manufa |
|---|---|---|
| Binciken Sinadarai | Binciken dakin gwaje-gwaje ko bitar MTC | Tabbatar da sinadaran nau'in 8407 / H13 |
| PMI | Gano abu mai kyau | Akwai idan aka ƙayyade; ba madadin cikakken sinadarai ba |
| Gwajin Tauri | Gwajin HB ko HRC kamar yadda ya dace | Tabbatar da yanayin da aka yi wa fenti ko kuma aka yi wa zafi magani |
| Dubawa Mai Girma | Duba Caliper, micrometer da tsawon duba | Tabbatar da diamita, tsayi da haƙuri |
| Duba Fuskar | Duba gani da gamawa | Duba fasa, sikelin, zagaye ko sarrafa lalacewa |
| Gwajin Ultrasonic | UT lokacin da aka ƙayyade | Kimanta ingancin ciki a cikin girma masu dacewa |
| Bitar Tsarin Ƙwaƙwalwa | Akwai idan an ƙayyade | Yana goyan bayan tabbatar da ingancin premium |
| Bitar Bibiyar Dabbobi | Tabbatar da lambar zafi da lakabin lakabi | Haɗa samfurin zuwa MTC da EN 10204 3.1 |
Marufin Samfura
Ana iya kare sandunan da man hana tsatsa, takardar VCI, fim ko nadewa mai hana ruwa shiga.
Madaurin ƙarfe, rabe-raben ƙarfe da kuma madaurin gogewa suna rage motsi da karce.
Sandunan ƙasa ko na injina na iya samun murfin ƙarshe ko kariya mai laushi.
Ana zaɓar kayan fitarwa bisa ga diamita na sandar, tsayi da nauyi.
Ana iya riƙe maki, girma, lambar zafi da alamun jigilar abokan ciniki.
Aikace-aikace, Babban Aiki da Ƙirƙira
Babban Aikace-aikace
- Kayan aikin simintin aluminum da kayan aikin da aka saka
- Matattun abubuwa masu zafi, mandrels da linings
- Kayan ƙarfe masu zafi da kayan ƙarfe masu ƙarfi
- Naushi mai zafi, ruwan wukake masu zafi da kayan aikin gyarawa
- Cores, ejector fils, nozzles da die simintin sassa
- Ingancin filastik masu inganci waɗanda ke buƙatar kwanciyar hankali na zafi da kuma iya gogewa
Babban Aiki
Ana daraja 8407 saboda juriya ga gajiyar zafi, tauri, ƙarfin zafi, juriyar lalacewa da juriya ga laushi a yanayin zafi mai girma. Waɗannan kaddarorin suna taimakawa wajen tsawaita rayuwar kayan aiki a cikin simintin ƙarfe, ƙirƙirar zafi da aikace-aikacen fitarwa lokacin da aka sarrafa maganin zafi da ƙirar mutu yadda ya kamata.
Ingancin aiki
Ingancin injin gabaɗaya yana da kyau a yanayin da aka yi amfani da shi wajen yin injin. Yawanci ana yin babban juyawa, niƙa, haƙa rami da kuma injinan da ba su da ƙarfi kafin a yi tauri da kuma a tace. Sandunan da aka bare, aka juya ko aka yi ƙasa suna taimakawa wajen rage lokacin shiri kafin a yi injinan CNC.
Maganin Zafi
Yawanci ana samar da 8407 a cikin injin kafin a yi masa injin sannan a taurare shi a kuma daidaita shi bisa ga buƙatun kayan aiki na ƙarshe. Ya kamata a zaɓi maganin zafi bisa ga girman sashe, yanayin ƙasa, taurin da aka yi niyya, zafin aiki da nauyin tasiri.
Nitriding da Surface Jiyya
Ana iya amfani da nitriding don inganta taurin saman da juriya ga kayan aikin simintin mutu da fitarwa. Ya kamata a zaɓi maganin saman bayan an yi la'akari da taurin tushe, ƙirar mutu, zafin sabis da zurfin akwatin da ake buƙata.
Me Yasa Zabi SAKY STEEL?
Ana iya samar da diamita, tsawon, ƙarewar surface da izinin injin bisa ga zane-zane.
Ana iya kiyaye gane kayan aiki daga takardu zuwa marufi na ƙarshe.
Ana iya bayar da MTC (Takaddun Shaidar Gwaji ta Mill / 质保书) bisa ga odar siye.
Ana samun takaddun EN 10204 3.1 idan aka ƙayyade ta hanyar oda.
Ana iya tsara taurin kai, girma, PMI, UT da sake duba tsarin microstructure idan aka ƙayyade.
Ana iya shirya fakiti, akwatunan katako, fakiti da alamun jigilar kaya na abokan ciniki.
Tambayoyin da ake yawan yi akai-akai
Menene ƙarfe mai aiki mai zafi na 8407?
8407 wani ƙarfe ne mai inganci na H13 / 1.2344 wanda ake amfani da shi don yin amfani da na'urorin kashe gobara, kayan aikin extrusion, na'urorin kashe gobara masu zafi, na'urorin hura wuta masu zafi, abubuwan da aka saka da kayan aikin da ke da zafi sosai.
Shin 8407 iri ɗaya ne da H13 ko DIN 1.2344?
Ana ɗaukar 8407 a matsayin kayan H13/DIN 1.2344 mai tsada, amma ya kamata a tabbatar da daidaiton ƙarshe ta hanyar sinadarai, maganin zafi, tauri, buƙatun dubawa da matakin inganci kamar ESR ko buƙatar matakin ƙima.
Waɗanne aikace-aikace ne ke amfani da sandar zagaye ta 8407?
Ana amfani da sandar zagaye ta 8407 don yin amfani da mashin din aluminum, mashin din extrusion, mashin din forging mai zafi, naushi mai zafi, mandrels, tsakiya, fil din ejector da sauran kayan aikin zafi wadanda ke bukatar juriya ga gajiya da tauri.
Za a iya samar da sandar 8407 a niƙa ko a bare?
Eh. Ana iya tattauna saman baƙi, bare, juyawa da ƙasa bisa ga diamita, haƙuri da buƙatun injina na ƙarshe. Sandunan ƙasa sun dace inda ake buƙatar sarrafa diamita mai ƙarfi ko ingantaccen kammala saman.
Wane irin tauri ake amfani da shi wajen yin ƙarfe na kayan aiki na 8407?
Yawanci ana samar da 8407 a cikin injin don yin aiki. Bayan an taurare da kuma daidaita shi, ana zaɓar ƙarfin aiki bisa ga nau'in matuƙin, zafin sabis, nauyin tasiri da tsawon lokacin aikin da ake buƙata.
Shin akwai gwajin ultrasonic don sandunan 8407?
Ana iya tsara UT don samun diamita mai dacewa da sandunan da aka ƙirƙira idan aka ƙayyade. Umarnin ya kamata ya bayyana hanyar gwaji, matakin karɓa da buƙatun bayar da rahoto.
Za a iya samar da MTC da EN 10204 3.1?
SAKY STEEL na iya samar da takaddun MTC da EN 10204 3.1 bisa ga odar siye. Haka kuma ana iya shirya rahotannin tauri, girma, PMI, UT ko ƙananan tsarin idan aka ƙayyade.
