Iifogi zentsimbi engenasicizisetyenziswa kakhulu kumashishini afana nepetrochemical, i-aerospace, izithuthi, ulwakhiwo, kunye nokulungiswa kokutya. La malungu axatyiswa ngenxa yokuxhathisa umhlwa, ukomelela, kunye nokuqina. Nangona kunjalo, ukufezekisa ukusebenza ngokufanelekileyo, i-forgings yensimbi engenasici ihlala ifunaunyango lobushushu-inyathelo elibalulekileyo ekuphuculeni iimpawu zabo zemishini, ukuphucula ukunyanzeliswa kwe-corrosion, ukukhulula uxinzelelo lwangaphakathi, kunye nokuphucula ubugcisa.
Eli nqaku liphonononga iiifom zonyango ubushushu forgings steel stainless, echaza injongo, iindlela, kunye nokusetyenziswa kwenkqubo nganye. Nokuba uyinjineli yemathiriyeli, umhloli womgangatho, okanye ingcali yokuthengwa kwempahla, ukuqonda ezi nkqubo kunokunceda ekuqinisekiseni ukuba izinto ezibunjiweyo ziyahlangabezana neemfuno zobugcisa nezokusebenza.
sakysteel
Kutheni Ubushushu buNyanga iiNtsimbi zeStainless?
Ukubumba intsimbi engatyiwayo kuguqula ubume bengqolowa besinyithi kwaye kwazisa uxinzelelo lwangaphakathi. Unyango lobushushu lusetyenziselwa:
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Phucula iimpawu zoomatshini (amandla, ubulukhuni, ubulukhuni)
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Nciphisa uxinezeleko olushiyekileyo olusuka kubunjwe okanye kubuchwephesha
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Ukomeleza ukuxhathisa umhlwa
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Cokisa i-microstructure
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Ukuququzelela ukuqhubekeka phambili, njengokwenza oomatshini okanye ukwenza
Indlela ethile yonyango lokushisa ixhomekeke kwiibakala steel stainless, iinkqubo yokubumba, kwaye iisicelo sokugqibela.
AmaBanga eNtsimbi aQhelekileyo kunye neeMfuno zabo zoNyango loBushushu
| IBanga leNsimbi engatyiwayo | Uhlobo | Ukusetyenziswa okuqhelekileyo | Unyango loBushushu oluqhelekileyo |
|---|---|---|---|
| 304 / 304L | I-Austenitic | Ukutya, iikhemikhali, zaselwandle | Ukulungiswa kwesisombululo |
| 316 / 316L | I-Austenitic | Ikhemikhali, i-marine, i-pharma | Ukulungiswa kwesisombululo |
| 410/420 | IMartensitic | Iivalvu, iinxalenye ze turbine | Ukuqina + Ukuthoba |
| 430 | I-Ferritic | I-Automotive trim, izixhobo zombane | Ukuhlaziya |
| 17-4PH | Imvula inzima. | I-Aerospace, inyukliya | Ukuguga (imvula) |
IiFom zoNyango loBushushu kwiiNtsimbi zeNtsimbi eNgatyiwayo
1. Ukuhlaziya
Injongo:
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Ukunciphisa ubulukhuni kunye nokuphucula i-ductility
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Ukunciphisa uxinzelelo lwangaphakathi
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Coca ukwakhiwa kweenkozo
Inkqubo:
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Ukufudumala kwiqondo elithile lobushushu (800–1100°C ngokuxhomekeke kwibakala)
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Bamba ixesha elimiselweyo
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Ukupholisa kancinci, ngokuqhelekileyo kwiziko
Isetyenziselwa:
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IFerritic (430)kwayemartensitic (410, 420)amabanga
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Ukuthambisa emva kokusebenza okubandayo
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Ukuphucula ubuchule
sakysteelibonelela ngeenkonzo zokuthomalalisa ezilawulwayo ukuze kuqinisekiswe i-microstructure efanayo kunye nokuthamba okugqibeleleyo komatshini.
2. Ukufakwa kwesisombululo (Unyango lweSicombululo)
Injongo:
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Dissolve carbides kunye ne-precipitates
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Buyisela ukuxhathisa umhlwa
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Ukufezekisa i-homogeneous austenitic structure
Inkqubo:
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Ubushushu ukuya kwi ~1040–1120°C
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Ukucima ngokukhawuleza emanzini okanye emoyeni ukumisa isakhiwo
Isetyenziselwa:
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Iintsimbi ze-Austenitic ezingenasici(304, 316)
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Kubalulekile emva kwe-welding okanye ukusebenza okushushu
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Isusa i-chromium carbide kwaye ibuyisela ukuxhathisa ukubola
sakysteeliqinisekisa ukuba isisombululo se-annealing silandelwa kukucinywa kwangoko ukunqanda uvakalelo kunye ne-intergranular Corrosion.
3. Ukuqina (Ukucima)
Injongo:
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Ukwandisa amandla kunye nobunzima
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Ukuphucula ukuxhathisa ukunxiba
Inkqubo:
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Fudumeza iintsimbi ze-martensitic ezingenazintsimbi ukuya kwi- ~950–1050°C
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Bamba ukuqinisa isakhiwo
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Ukucima ngokukhawuleza kwioli okanye emoyeni
Isetyenziselwa:
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Iintsimbi ze-Martensitic(410, 420, 440C)
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Amacandelo afuna ubulukhuni bomphezulu ophezulu (iivalvu, iibheringi)
Phawula: Iintsimbi ze-Austenitic azinakuqiniswa ngonyango lobushushu.
4. Ukufudumeza
Injongo:
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Nciphisa i-brittleness emva kokuqina
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Ukwandisa ukuqina
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Lungisa ubulukhuni kwiimfuno zesicelo
Inkqubo:
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Ukushisa ukuya kwi-150-600 ° C emva kokuqina
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Bamba iiyure ezi-1 ukuya kwezi-2 ngokuxhomekeke kubungakanani benxalenye
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Kupholile emoyeni
Isetyenziselwa:
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Iintsimbi ze-Martensitic
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Idla ngokudityaniswa nokuqina kwinkqubo enamanyathelo amabini
sakysteelilawula imijikelo yokuthambisa ngokuthe ngqo ukutshatisa iinkcukacha zoomatshini kwibhetshi nganye.
5. Ukuqina kwemvula (Ukuguga)
Injongo:
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Yomeleza ngokuyilwa kwemvula
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Ukufumana amandla aphezulu esivuno ngaphandle kokuphazamiseka okugqithisileyo
Inkqubo:
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Isisombululo siphathe kwi ~ 1040 ° C kunye nokucima
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Ubudala kwi-480-620 ° C iiyure ezininzi
Isetyenziselwa:
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17-4PH (UNS S17400)kunye ne-alloys efanayo
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I-Aerospace, inyukliya, kunye nezixhobo zokomelela okuphezulu
Iingenelo:
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Umlinganiselo ogqwesileyo wamandla ukuya kubunzima
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Ukuxhathisa okulungileyo kokutya
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Ukugqwetheka okuncinci xa kuthelekiswa nokuqina kwe-martensitic
6. Ukunciphisa Uxinzelelo
Injongo:
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Susa uxinzelelo lwangaphakathi olubangelwa machining, forging, okanye welding
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Thintela iinguqu zedimensional ngexesha lenkonzo
Inkqubo:
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Ubushushu ukuya kuma-300–600°C
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Bamba ixesha elithile
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Phola kancinci
Isetyenziselwa:
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Iindawo ezinkulu ezibunjiweyo
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Amacandelo enziwe ngokuchanekileyo
sakysteelinika izisombululo zokunciphisa uxinzelelo lwesiqhelo ukugcina uzinzo lwe-dimensional ye-forgings enzima.
7. Ukuqheleka (Ayixhaphakanga kwintsimbi engatyiwayo)
Injongo:
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Cokisa ubungakanani beenkozo
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Ukuphucula ukufana kwisakhiwo kunye neempawu
Inkqubo:
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Ubushushu ukuya ngaphezulu kweqondo lotshintsho
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Umoya opholileyo kwiqondo lobushushu begumbi
Isetyenziselwa:
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Ngokuqhelekileyo isetyenziselwa i-carbon kunye ne-alloy steels
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Ngamanye amaxesha isetyenziswa kwiintsimbi ze-ferritic stainless
Imiba Enefuthe ekuKhethweni koNyango loBubushushu
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Ibakala lensimbi engenasici
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Ubushushu benkonzo kunye neemeko
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Iimfuno zokuxhathisa ukubola
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Iimpawu ezifunwayo zoomatshini
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Ubungakanani becandelo kunye nokumila
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Amanyathelo emva kokulungiswa (welding, machining)
Ukuphathwa kokushisa okufanelekileyo kuqinisekisa ukuba i-forgings yensimbi engenasici yenza ngokuthembekileyo kwiindawo ezinobundlobongela kwaye ihlangabezane nemigangatho yomatshini.
Ukulawulwa koMgangatho kuNyango loBubushushu
At sakysteel, unyango olushushu lwensimbi engenasici luqhutywa kwiziko elilawulwayo:
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Ukujongwa okuchanekileyo kweqondo lokushisa
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Ukulandelela iThermocouplengamaqhekeza amakhulu
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Ukuthotyelwa kwemigangatho ye-ASTM A276, A182, A564
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Uvavanyo lwasemva konyangokubandakanywa ubulukhuni, ukuqina, kunye nohlalutyo lwe-metallographic
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EN 10204 3.1/3.2 isiqinisekisongesicelo
Usetyenziso lwe-Heat Treated Steel Forgings
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IiFlanges kunye neFittings: Isisombululo sivaliwe okanye siqhelekile
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I-Shafts kunye ne-Valve Components: Iqinile kwaye inomsindo
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Impompo yezindlu: Uxinezeleko lwehlile
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Izahlulo ze-Aerospace: Imvula iqina
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Iinqanawa zoxinzelelo: Ifakwe kwaye ivavanywe kwimigangatho ye-ASME
sakysteelinceda abathengi kwimveliso yamandla, elwandle, kwizixhobo zokutya, ioyile kunye negesi, nokunye.
Ukuqukumbela
Unyango lobushushu linyathelo eliyimfuneko ekwenzeniiifogi zentsimbi engenasici, ukuvumela ulawulo oluchanekileyo phezu kwamandla omatshini, ukuxhathisa ukubola, kunye nesakhiwo sangaphakathi. Ngokuxhomekeke kwi-alloy kunye nesicelo, unyango lobushushu lunokubandakanya ukukhupha, unyango lwesisombululo, ukuqina, ukufudumala, ukunciphisa uxinzelelo, okanye ukuguga.
Ngokuqonda iiifom zonyango ubushushu forgings steel stainless, iinjineli kunye nabathengi banokucacisa iinkqubo ezifanelekileyo kwizicelo ezibalulekileyo. Ngesakysteel, sibonelela ngeenkonzo ezipheleleyo zokubumba kunye nonyango lobushushu ezithobela imigangatho yamazwe ngamazwe kunye neenkcukacha zabaxumi.
Ixesha lokuposa: Aug-01-2025