SUS630/17-4PH Ruwan sama mai ƙarfi na Martensitic Bakin Karfe
Takaitaccen Bayani:
SUS630/17-4PH Martensitic Precipitation Taurare Bakin Karfe ya haɗu da ƙarfi mai ƙarfi, ƙarfin taurarewa da juriya ga tsatsa don saka mold da kayan aiki daidai. Ana samun sandunan lebur na ASTM A564 a cikin kauri na musamman, faɗi, ƙarewa da yanayin H900–H1150.
SUS630/17-4PH Martensitic Precipitation Taurare Bakin Karfe wani ƙarfe ne mai taurarewa da ruwan sama wanda aka gano a matsayin Type 630, UNS S17400, EN 1.4542 da X5CrNiCuNb16-4. Ya haɗa ƙarfi mai ƙarfi, tauri mai daidaitawa, kyakkyawan tauri da juriyar tsatsa mai amfani ga ƙirar filastik, kayan aiki masu daidaito, kayan aiki na ƙasashen waje da kayan aikin injiniya.
SAKY STEEL yana samar da sandar lebur ta SUS630 / 17-4PH a cikin yanayi mai maganin mafita da tsufa. Ana iya tattauna kauri na musamman, faɗi, tsayi, gefunan injina, saman ƙasa, wuraren da aka yanke da yanke da kuma juriyar zane bisa ga ƙirar ƙarshe ko aikace-aikacen kayan aiki. Ana iya bayar da MTC, EN 10204 3.1 da ƙarin rahotannin dubawa bisa ga buƙatun oda.
Sigogin Samfura
| Abu | Cikakkun Bayanan Samfura |
|---|---|
| Sunan Samfuri | SUS630/17-4PH Ruwan sama mai ƙarfi na Martensitic Bakin Karfe |
| Matsayi | SUS630 / 17-4PH / Nau'i na 630 |
| Naɗin UNS | UNS S17400 |
| Naɗin Turai | EN 1.4542 / X5CrNiCuNb16-4 |
| Nassoshin Sinanci | 05Cr17Ni4Cu4Nb / 0Cr17Ni4Cu4Nb |
| Iyalin Abin Layi | Bakin ƙarfe mai taurarewa ta hanyar ruwan sama mai ƙarfi na Martensitic |
| Fom ɗin Samfuri | Sanda mai faɗi, sandar murabba'i mai siffar murabba'i da kuma babu komai a ciki |
| Nisa Mai Kauri | Kimanin 3-200 mm ko an yi shi bisa ga oda |
| Nisa Mai Faɗi | Kimanin 10-500 mm ko kuma an keɓance shi |
| Tsawon | 1000–6000 mm ko kuma an yanke shi daidai gwargwado |
| Ƙarshen Fuskar | Baƙi, an yi masa injina, an niƙa, an niƙa ko an goge shi |
| Yanayin Gefen | Gefen niƙa, gefen da aka yanke da saƙa ko gefen injin |
| Yanayin Isarwa | Maganin da aka yi wa magani ko kuma ruwan sama ya tsufa |
| Daidaitacce | ASTM A564 / ASME SA564 / JIS G4303 |
| Haƙuri | Daidaitaccen haƙuri ko haƙurin takamaiman zane |
| Ayyukan da ake da su | Yankewa, niƙa, niƙa da kuma injinan da ba su da ƙarfi |
| Takaddun shaida | MTC, EN 10204 3.1 da rahotannin dubawa |
Sinadarin Sinadarai
Tsarin da ke ƙasa yana nuna ƙimar ma'auni da aka sarrafa da aka nuna a cikin bayanan samfurin SUS630 / 17-4PH da aka bayar. Ya kamata a ɗauki waɗannan ƙimar a matsayin ƙimar ma'auni na takardar samfuri maimakon matsakaicin ASTM ko mafi ƙarancin iyaka na duniya.
| Sinadarin | Abubuwan da aka ambata (%) | Aikin Fasaha |
|---|---|---|
| Carbon (C) | ≤ 0.05 | An sarrafa shi don tallafawa tauri, juriya ga lalata da kuma walda |
| Silikon (Si) | 0.40 | Yana aiki azaman sinadarin deoxidizing yayin narkewa |
| Manganese (Mn) | 0.60 | Yana tallafawa sarrafa deoxidation da narkewa |
| Phosphorus (P) | ≤ 0.030 | An iyakance shi don kiyaye tauri da juriya |
| Sulfur (S) | ≤ 0.010 | An takaita shi don iyakance abubuwan da aka haɗa da kuma inganta ingancin kayan aiki |
| Chromium (Cr) | 15.50 | Yana ba da juriya ga tsatsa da kuma rashin amfani da surface passivation |
| Nickel (Ni) | 4.10 | Yana tallafawa tauri da sarrafa tsarin martensitic |
| Tagulla (Cu) | 3.30 | Yana samar da ƙarin abubuwan da ke haifar da tsufa |
| Niobium + Tantalum | 0.25 | Yana tallafawa taurarewar ruwan sama da kwanciyar hankali na tsarin microstructural |
| Baƙin ƙarfe (Fe) | Daidaito | Yana samar da matrix ɗin ƙarfe na tushe |
Kayan Inji da Tauri
SUS630 / 17-4PH yana haɓaka ƙarfinsa da taurinsa na ƙarshe ta hanyar tsufar ruwan sama bayan maganin maganin. Bayanan da aka bayar don wannan samfurin suna nuna taurin sama da 40 HRC, tare da matsakaicin taurin tsufa na kimanin 38-42 HRC.
| Kadara | Darajar Tunani | Muhimmancin Injiniya |
|---|---|---|
| Taurin Bayan Tsufa | Kimanin HRC 38–42 | Ya dace da kayan aiki masu ƙarfi da ƙarfi |
| Nassoshi game da Taurin Takardar Samfura | ≥ 40 HRC | Manufar da aka nufa bayan maganin tsufa da aka ambata |
| Matakin Ƙarfi | Babban, ya dogara da yanayi | Yana tallafawa abubuwan sakawa na mold, kayan aiki da sassan injina |
| Tauri | Yana da kyau ga bakin karfe mai tauri da ruwan sama | Yana taimakawa wajen jure tsagewa da kuma tasiri yayin aikin mold |
| Juriyar Sakawa | Inganta bayan tsufa | Yana da amfani ga abubuwan da aka haɗa da mold waɗanda ke ƙarƙashin hulɗar zamiya |
| Juriyar Tsatsa | Yana da kyau a yanayin yanayi da kuma ɗan lalatawa | Ya dace da yanayin danshi da kayan aikin masana'antu da aka zaɓa |
| Amsar Magnetic | Yawanci maganadisu | Misali na bakin karfe mai taurarewa a sararin samaniyar martensitic |
Taurin kai da halayen injina na ainihi sun dogara ne akan kauri mai faɗi, yanayin maganin mafita, zafin tsufa, lokacin tsufa da matsayin gwaji. Dole ne a tabbatar da ƙimar garantin ta hanyar ma'aunin da ya dace da MTC.
Teburin Girman Kowa
| Kauri | Faɗi | Tsawon | Fuskar da Aka Fi So | Aikace-aikacen da Aka saba |
|---|---|---|---|---|
| 3–10 mm | 20–150 mm | 1000–6000 mm | A ƙasa ko a goge | Siraran kayan sakawa da kuma kayan aikin da aka saka |
| 12–30 mm | 30–250 mm | 1000–6000 mm | An yi amfani da injina ko ƙasa | Daidaitaccen kayan aikin mold |
| 35–80 mm | 50–400 mm | Tsawon yanke na musamman | An yanke ko an yi amfani da injin | Ƙwayoyin mold da tubalan tallafi |
| 85–150 mm | Faɗin da aka keɓance | Tsawon yanke na musamman | Injin da aka yi da ƙarfi | Abubuwan da aka gyara masu nauyi |
| Sama da 150 mm | An yi shi bisa ga oda | Takamaiman aikin | An yi shi da injina ko kuma an niƙa shi | Manyan tubalan mold da guraben kayan aiki |
Kwatanta Bayanai daban-daban
Kwatanta Yanayin Sama da Gefen
| Yanayi | Babban Siffa | Amfani da aka ba da shawarar | Shawarar Siyayya |
|---|---|---|---|
| Sandar Faɗi Mai Zafi | Tsarin niƙa mai tattalin arziki tare da izinin injina | Tsarin ƙira da kayan aiki na gaba ɗaya | A ƙayyade mafi ƙarancin kauri da faɗi na ƙarshe |
| Sandar Faɗi Mai Yanka da Sawa | An shirya guraben murabba'i masu siffar murabba'i tare da izinin yankewa | Injin CNC da sassan mold na musamman | Juriyar yanke-yanke na jiha da kuma murabba'i |
| Sandar Faɗi Mai Niƙa | Ingantaccen lanƙwasa da daidaiton girma | Tushen ƙira da abubuwan da aka saka | Aika izinin injina a duk fuskoki |
| Sandar Faɗin Ƙasa | Juriya mai kauri da kuma santsi mai santsi | Abubuwan da aka saka masu haƙuri da juna da kayan aikin da suka dace | Bayyana lanƙwasa, layi ɗaya da kuma rashin ƙarfi |
| Sandar Faɗi Mai Gogewa | Ingantaccen kamanni da tsaftar saman | Kayan aiki da ake iya gani da kuma kayan aikin tsaftacewa | Matsayin gogewa na jiha ko ƙaiƙayi |
Kwatanta da Kayan Mod Masu Alaƙa
| Matsayi | Babban Ƙarfi | Iyakance Mai Alaƙa | Zaɓin Al'ada |
|---|---|---|---|
| SUS630 / 17-4PH | Babban ƙarfi tare da juriyar lalata | Ƙananan juriya ga lalacewa fiye da ƙarfe irin D2 | Abubuwan da aka saka da tubalan da ke jure lalata |
| 15-5PH | Kyakkyawan tauri da daidaito mai kyau | Samuwar na iya zama mafi iyaka | Kayan aiki masu inganci da sassan tsarin |
| Bakin 420 | Zai iya cimma babban taurin kai | Babban haɗarin taurarewar murdiya | Sassan sassa na bakin mold da aka yi da lanƙwasa |
| Karfe na P20 Mold | Kyakkyawan injin aiki da kuma amfani da mold na yau da kullun | Ƙananan juriya ga tsatsa | Man shafawa na filastik gabaɗaya |
| Kayan aiki D2 Karfe | Kyakkyawan juriya ga lalacewa | Ƙananan juriya ga tsatsa da daidaiton tauri | Kayan aikin sanyi da kayan aikin da suka lalace sosai |
Daidaitattun Ma'auni da Sunaye na Ƙasashen Duniya
| Tsarin | Naɗi | Dangantaka |
|---|---|---|
| Darajan JIS | SUS630 | Nau'in maki na Japan |
| Sunan Ciniki na gama gari | 17-4PH / PH17-4 | Nau'in kasuwanci na gama gari |
| Nau'in ASTM | Nau'i 630 | Sanannen matsayin maki |
| UNS | S17400 | Tsarin Lissafi Mai Haɗaka |
| Lambar Kayan EN | 1.4542 | Jumlar Turai ta gama gari |
| Sunan EN | X5CrNiCuNb16-4 | Tsarin sinadarai na Turai |
| Nassoshin Sinanci | 05Cr17Ni4Cu4Nb / 0Cr17Ni4Cu4Nb | Ma'anar da aka saba amfani da ita a ƙasar Sin |
| Ma'aunin Shafi da Bar | ASTM A564 / ASME SA564 | Sandunan bakin ƙarfe masu taurare shekaru da siffofi |
| Nassoshin Samfurin JIS | JIS G4303 | Sandunan bakin karfe |
| Shawarar Aerospace | AMS 5643 | Sandunan sararin samaniya, waya da kuma na'urar ƙira |
Gudun Tsarin Samarwa
Ana shirya kayan haɗin gwal da aka sarrafa bisa ga sinadaran SUS630 da ake buƙata.
Ana sarrafa narkewar ruwan don gano abubuwan da ke cikin chromium, nickel, jan ƙarfe da niobium.
Ana samar da ingots ko billets, tare da sake narkewa idan an buƙata.
An rage billet ɗin zuwa sandar murabba'i mai siffar murabba'i ko kuma siffa mai faɗi.
Ana dumama kayan zuwa kimanin 1020–1060°C kuma ana sanyaya su da sauri.
Tsufa kusa da 480°C yana haifar da ƙarfi da tauri mai yawa idan aka ƙayyade.
Ana iya yanke sandar lebur, a niƙa, a niƙa ko a goge ta.
Ana tabbatar da girma, tauri, saman da takardu kafin a shirya su.
Maganin Zafi
Maganin Maganin
Bayanin da aka bayar ya ba da shawarar a yi maganin maganin a zafin da ya kai kimanin 1020–1060°C sannan a yi sanyi cikin sauri. Wannan maganin yana sanya abubuwan da ke haɗa sinadarai cikin maganin kuma yana shirya kayan don tsufar ruwan sama mai zuwa.
Maganin Tsufa
Ana amfani da zafin tsufa mai kimanin digiri 480 na Celsius don samar da abubuwan ƙarfafawa masu tarin tagulla. A ƙarƙashin yanayin sarrafawa mai dacewa, wannan maganin zai iya samar da matakin tauri a kusa da 38-42 HRC.
Mataki na 1: Dumama Magani
Zafafa kayan zuwa kimanin 1020–1060°C.
Mataki na 2: Sanyaya da Sauri
Ana amfani da sanyaya cikin sauri don riƙe tsarin da aka yi wa maganin.
Mataki na 3: Tsufa
A yi amfani da zafin jiki na kimanin 480°C bisa ga tauri da ƙayyadadden lokacin da ake buƙata.
Mataki na 4: Tabbatarwa
Tabbatar da tauri, girma da yanayin bayan maganin zafi.
Duba Samfuri
| Dubawa | Hanyar | Manufa |
|---|---|---|
| Binciken Sinadarai | Binciken dakin gwaje-gwaje ko na'urar auna sigina | Tabbatar da sinadaran SUS630 / UNS S17400 |
| PMI | Gano abu mai kyau | Rage haɗarin haɗakar maki; akwai idan aka ƙayyade |
| Gwajin Tauri | Gwajin taurin Rockwell | Tabbatar da taurin shekarun da aka yi niyya |
| Dubawa Mai Girma | Ma'aunin Caliper, micrometer da tsawon | Tabbatar da kauri, faɗi da tsayi |
| Faɗi da Daidaito | Ma'aunin ma'auni, ma'auni ko daidaito | Tabbatar da dacewa da kayan aiki da kayan aiki |
| Duba Fuskar | Jarrabawar gani da ƙarshe | Gano tsagewa, ramuka, sikelin ko sarrafa lalacewa |
| Gwajin Ultrasonic | UT don sandunan lebur masu kauri da tubalan da suka dace | Kimanta ingancin ciki idan aka ƙayyade |
| Bitar Bibiyar Dabbobi | Lambar zafi da tabbatar da takardu | Haɗa kayan zuwa takardar shaidar MTC da EN 10204 3.1 |
| Dubawa na Wasu | SGS, BV, TÜV ko kuma mai duba da aka naɗa | Akwai idan aka ƙayyade a cikin odar siye |
Marufin Samfura
Ana iya kare sandunan da aka gama da mai, fim, takarda VCI ko nadewa mai hana ruwa shiga.
Ana iya kare gefunan injina da na ƙasa da kumfa, takarda ko kuma masu tsaron kusurwa.
Ana zaɓar fale-falen fitarwa, skid ko akwatunan katako bisa ga girma da nauyi.
Ana riƙe matsayi, girma, lambar zafi da kuma gano abu don ganowa.
Jerin kayan tattarawa, MTC da takardun dubawa suna tare da jigilar kaya kamar yadda ake buƙata.
Aikace-aikace, Aikin Tsabtace Tsabta da Ƙirƙira
Aikace-aikace
Ana amfani da sandar ƙarfe mai faɗi ta SUS630 / 17-4PH inda ake buƙatar ƙarfin ƙarfi mai yawa, juriya ga tsatsa da kuma ƙarfin taurarewa. Bayanin samfurin da aka bayar ya gano aikace-aikacen mold na ƙasashen waje, ɗagawa, abinci, takarda, jiragen sama, aikace-aikacen mold na inji da filastik.
| Masana'antu | Abubuwan da Aka Kamata | Dalilin Zaɓi |
|---|---|---|
| Dandalin Jirgin Ruwa | Maƙallan ƙarfi, tallafi da kayan aikin injiniya masu ƙarfi | Ƙarfi tare da juriya ga lalata yanayi |
| Kayan Aikin Ɗagawa da Crane | Sassan bene na ɗagawa, masu riƙewa da abubuwan da aka ɗora | Babban ƙarfi da tauri bayan tsufa |
| Masana'antar Abinci | Abubuwan da aka gyara, kayan aiki da sassan injina | Juriyar lalata, tsaftacewa da ƙarfin inji |
| Masana'antar tarkace da takarda | Masu riƙewa, sassan injina da kayan sawa | Juriya ga ayyukan masana'antu masu laushi da nauyin inji |
| Harkokin Jirgin Sama | Daidaitattun kayan aiki da kayan aikin injiniya | Babban ƙarfi da kwanciyar hankali |
| Ininiyan inji | Faranti, masu riƙewa da kuma abubuwan da suka dace | Daidaitaccen ƙarfi, tauri da kuma iya aiki da injin |
| Ƙwayoyin filastik | Abubuwan da aka saka a cikin mold, tsakiyar mold, faranti na baya da tubalan tallafi | Juriyar lalata, tauri da kwanciyar hankali |
Aikin Lalata
SUS630 / 17-4PH gabaɗaya yana ba da juriya ga tsatsa fiye da ƙarfe masu tauri na jerin 400. Yana aiki da kyau a cikin yanayi mai kyau, danshi da kuma yanayin lalata mai sauƙi, wanda hakan ke sa ya zama da amfani ga abubuwan da ke cikin mold waɗanda suka fuskanci danshi, hanyoyin tsaftacewa ko wasu sinadarai na filastik masu lalata.
Ainihin juriyar ta dogara ne da yanayin tsufa, ƙarewar saman, matakin chloride, zafin jiki, yanayin ramuka da sinadarai masu tsaftacewa. Bai kamata a bayyana kayan a matsayin wanda ba shi da kariya daga ruwan teku ko harin sinadarai masu tarin yawa ba.
Ingancin aiki
Injin yana da matsakaicin ƙarfi don ƙarfe mai taurarewa wanda ke haifar da hazo. Ana yin babban niƙa, haƙa rami da kuma ƙera aljihu a yanayin da aka yi wa maganin kafin tsufa na ƙarshe. Ana ba da shawarar kayan aiki masu ƙarfi, kayan aikin carbide masu kaifi, aikin yankewa mai kyau da isasshen sanyaya.
SUS630 / 17-4PH ba shi da sauƙin sarrafawa kamar na'ura mai sauƙin sarrafawa ta nau'in ƙarfe mai nauyin 303. Don sandar ƙasa mai faɗi, ya kamata a ƙayyade madaidaicin matakin ƙarshe, daidaito da kuma ƙaiƙayin saman bayan tsarin injin da aka tsara da kuma tsarin kula da zafi.
Walda
Ana iya walda SUS630 / 17-4PH ta amfani da hanyoyin gama gari kamar GTAW, GMAW da SMAW. Ya kamata a zaɓi tsarin walda da kuma maganin zafi bayan walda bisa ga ƙarfi na ƙarshe, tauri, juriyar tsatsa da buƙatun girma.
Me Yasa Zabi SAKY STEEL?
Ana iya samar da kauri, faɗi, tsayi, yanayin gefen da izinin injin bisa ga zane-zane.
Ana iya tattauna yanayin da aka yi wa maganin mafita da kuma yanayin da ya tsufa da ruwan sama bisa ga taurin da ake buƙata da kuma aikin da ake buƙata.
Ana iya kiyaye tantance lambar zafi daga takardun kayan aiki har zuwa marufi na ƙarshe.
Ana iya bayar da takardar shaidar MTC (Takaddun Gwaji na Injin / Takaddun shaida na EN 10204 3.1 bisa ga odar siye.
Ana iya shirya PMI, tauri, dubawa mai girma, UT da dubawa na ɓangare na uku lokacin da aka ƙayyade.
Naɗewa mai kariya, garkuwar gefe, pallets, akwatunan katako da alamun jigilar kaya na musamman suna samuwa.
Tambayoyin da ake yawan yi akai-akai
Menene SUS630 / 17-4PH bakin karfe?
SUS630 / 17-4PH ƙarfe ne mai taurarewa mai kama da ruwan sama mai kama da martensitic wanda ke ɗauke da chromium, nickel, jan ƙarfe da niobium. Yana haɓaka ƙarfi da tauri sosai ta hanyar maganin mafita da tsufa.
Shin SUS630 / 17-4PH ƙarfe ne na mold?
A zahiri, ƙarfe ne mai taurarewa wanda ke taurare ruwan sama, amma ana iya samar da shi azaman ƙarfe mai laushi don saka mold, faranti na kayan aiki, ƙwanƙolin mold da abubuwan da ke jure tsatsa.
Wane maganin zafi ake amfani da shi don SUS630?
Maganin da aka saba amfani da shi wajen amfani da ruwan zafi a kusan 1020–1060°C sannan a yi saurin sanyaya shi. Tsufa kusa da 480°C za a iya amfani da shi don samar da ƙarfi da tauri mai yawa.
Wane irin tauri ne 17-4PH zai iya cimmawa?
Ma'aunin da aka bayar yana nuna tauri sama da 40 HRC, tare da matsakaicin kewayon kusan 38-42 HRC bayan tsufa mai dacewa. Tauri na ainihi ya dogara da girman sashi, lokacin tsufa, zafin jiki na tsufa da matsayin gwaji.
Waɗanne aikace-aikace ne ke amfani da SUS630 flat bar?
Amfanin da aka saba amfani da su sun haɗa da molds na filastik, kayan saka mold, faranti na kayan aiki, kayan haɗin teku, sassan crane, injunan abinci, kayan aikin takarda da bawon burodi, kayan aikin jirgin sama da kuma sassan injina na daidai.
Za a iya samar da sandar SUS630 mai faɗi?
Ana iya tattauna saman ƙasa, da aka niƙa, da aka yi da injina da kuma waɗanda aka goge bisa ga kauri, faɗi, siffa, daidaito da kuma ƙaiƙayin saman da ake buƙata.
Shin akwai gwajin ultrasonic?
Ana iya shirya UT don sandunan lebur masu kauri da tubalan mold masu dacewa idan aka ƙayyade. Umarnin ya kamata ya bayyana ma'aunin gwajin da ake buƙata, hanyar dubawa, matakin karɓa da tsarin rahoto.
Shin SAKY STEEL zai iya samar da MTC?
Eh. Ana iya bayar da MTC, bin diddigin lambar zafi da takardar shaidar EN 10204 3.1 bisa ga umarnin. Ana iya shirya ƙarin rahotannin PMI, tauri, girma ko UT idan aka ƙayyade.
