ASTM A681 O1 DIN 1.2510 Kayan Aikin Sanyi na Karfe Mai Zagaye
Takaitaccen Bayani:
Kayan aikin sanyi na DIN 1.2510 O1 mai zagaye sandar ƙarfe tana ba da juriya mai kyau ga lalacewa, kwanciyar hankali da aiki mai taurare mai don naushi, ma'auni, ma'auni da kayan aikin yankewa. Akwai diamita na musamman, saman, yankewa, MTC da EN 10204 3.1.
DIN 1.2510 O1 Cold Work Tool Karfe Round Bar wani ƙarfe ne mai taurare mai ƙarfi wanda ake samarwa a matsayin sandar zagaye don naushi, ma'auni, ma'auni, kayan aikin yankewa, kayan aikin ɓoyewa, reamers, broaches, wukake da kayan aikin gyara daidai. Ana yawan ambatonsa a matsayin AISI O1, UNS T31501, DIN 1.2510, 100MnCrW4 da JIS SKS3, ya danganta da ma'aunin da kasuwa ta dace.
SAKY STEEL yana samar da sandar ƙarfe mai zagaye ta O1 / 1.2510 a cikin injin da aka yi wa fenti, mai birgima mai zafi, wanda aka ƙirƙira, bare, juyawa ko yanayin ƙasa bisa ga buƙatun siye. Ayyukan da ake da su na iya haɗawa da yankewa, barewa, juyawa, niƙa, injinan da ba su da ƙarfi, duba girma, gwajin tauri, MTC da takaddun EN 10204 3.1 idan aka ƙayyade.
Sigogin Samfura
| Abu | Cikakkun Bayanan Samfura |
|---|---|
| Sunan Samfuri | DIN 1.2510 O1 Kayan Aikin Sanyi na Karfe Zagaye Bar |
| Matsayi | O1 / 1.2510 / SKS3 |
| Naɗin UNS / EN | UNS T31501 / 100MnCrW4 |
| Iyalin Abin Layi | Kayan aikin sanyi na taurare mai ƙarfe |
| Siffar Samfuri | Sanda mai zagaye da sandar zagaye da aka ƙirƙira |
| Girman Girma | Diamita na yau da kullun da na musamman ta hanyar oda |
| Tsawon | 1000–6000 mm ko a yanka zuwa tsayi |
| Ƙarshen Fuskar | Baƙi, bare, juya, a niƙa |
| Yanayin Isarwa | An yi wa Annealed ko magani da zafi idan aka ƙayyade |
| Daidaitacce | ASTM A681 / DIN EN ISO 4957 |
| Haƙuri | Niƙa, h9, h11 ko takamaiman zane |
| Ayyukan da ake da su | Yanka, bare, juyawa, niƙa, injina |
| Takaddun shaida | MTC EN 10204 3.1 Rahoton girma |
Sinadarin Sinadarai
O1 / 1.2510 ƙarfe ne na ƙarfe mai sanyi na manganese-chromium-tungsten. Yawan sinadarin carbon ɗinsa yana ba da tauri mai yawa bayan an yi amfani da shi wajen maganin zafi, yayin da manganese, chromium da tungsten ke inganta tauri, juriya ga lalacewa da kuma daidaiton girma yayin kashe mai.
| Sinadarin | Abubuwan da Aka Fi Amfani da su na Musamman | Aikin Fasaha |
|---|---|---|
| Carbon | Kimanin 0.85–1.05% | Yana samar da babban tauri da juriyar lalacewa |
| Manganese | Kimanin kashi 1.00–1.40% | Inganta ƙarfin taurarewa da kuma martanin kashe mai |
| Chromium | Kimanin 0.40–0.70% | Inganta ƙarfin hali da juriyar lalacewa |
| Tungsten | Kimanin 0.40–0.70% | Yana tallafawa juriyar lalacewa da riƙe gefen |
| Silicon | Kimanin 0.15–0.50% | Yana tallafawa deoxidation da ƙarfin matrix |
| Vanadium | Ƙaramin ƙari mai sarrafawa | Zai iya inganta hatsi da kuma tallafawa juriyar lalacewa |
| Phosphorus | Matsakaicin sarrafawa | An iyakance shi don tallafawa tauri |
| Sulfur | Matsakaicin sarrafawa | An iyakance ga iyakance abubuwan da aka haɗa |
| Baƙin ƙarfe | Daidaito | Matrix ɗin ƙarfe na tushe |
Za a tabbatar da ainihin sinadaran da aka haɗa ta hanyar ƙayyadaddun samfurin da MTC.
Kayayyakin Magani na Inji da Zafi
Kayan aikin ƙarfe na ƙarfe mai zagaye na O1 sun dogara ne akan diamita, maganin zafi, matsakaicin kashewa, zafin jiki mai zafi, taurin aiki da yanayin gwaji. Ƙimar da ke ƙasa sune nassoshi na yau da kullun kuma bai kamata su maye gurbin sakamakon MTC ko maganin zafi na musamman ba.
| Kadara | Nassoshi na yau da kullun | Yanayi | Ma'anar Injiniyanci |
|---|---|---|---|
| Taurin Annealed | Yawancin lokaci ƙasa da kusan 229 HB | Sandar da aka haɗa | Inganta ingancin injin kafin taurarewa |
| Taurin Aiki | Kimanin 58–64 HRC reference | Mai tauri da kuma juriya | Ana amfani da shi don yankewa, hudawa da kayan aikin aunawa |
| Zafin Taurare | Kimanin 780–820°C na nuni | Dangane da tsari | Yawanci ana amfani da man kashewa |
| Tsarin Zafin Jiki | Kimanin 150–250°C don tauri mai yawa | Bayan taurarewa | Yana daidaita daidaiton tauri da tauri |
| Daidaito Mai Girma | Yana da kyau ga matakin taurare mai | Maganin zafi mai kyau | Yana da amfani don ƙirƙirar kayan aiki masu inganci |
| Juriyar Sakawa | Yana da kyau ga kayan aikin sanyi | Yanayin taurare | Yana tallafawa yanke gefuna da kuma samar da diapers |
| Yawan yawa | Kimanin 7.85 g/cm³ | Zafin ɗaki | Ana amfani da shi don lissafin nauyin sanduna |
| Yanayin Sabis | Amfani da aikin sanyi | Zafin yanayi ko matsakaici | Ba a yi nufin ƙarfe mai zafi kamar ƙarfe mai zafi ba |
Teburin Girman Kowa
| diamita | Tsawon | saman | Sarrafawa | Amfani na yau da kullun |
|---|---|---|---|---|
| Ø6–25 mm | 1000–6000 mm | Niƙa ko bare | Yankan da niƙa | Fil, ƙananan naushi da kayan aiki |
| Ø26–80 mm | 2000–6000 mm | An bare ko an juya | Izinin injina | Fuska, mutu da gauges |
| Ø85–160 mm | Tsawon yanke na musamman | An juya da ƙarfi | An yanke ko an yi amfani da injin | Manyan kayan aikin mutu |
| Ø165–250 mm | An yi shi bisa ga oda | An ƙirƙira kuma an juya | UT lokacin da aka ƙayyade | Kayan aiki marasa amfani da sassa masu nauyi |
| Sama da Ø250 mm | Takamaiman aikin | An ƙirƙira ko an yi shi da injina | Ana buƙatar nazarin fasaha | Kayan aikin sanyi na musamman |
Kwatanta Bayanai daban-daban
Kwatanta saman sandar zagaye da samarwa
| Yanayi | Babban Siffa | Amfani da aka ba da shawarar | Shawarar Siyayya |
|---|---|---|---|
| Sandunan Birgima Mai Zafi | Tsarin niƙa mai tattali | Injin aiki mai tsauri | A ƙayyade izinin injina |
| An ƙirƙira Sandar | Ya dace da manyan sassan | Manyan kayan aiki masu nauyi | Ana iya buƙatar UT |
| Sandar da aka Bare | Fuskar da ba ta da sikelin | Injin CNC | Rage shirye-shiryen saman |
| Juyawa Bar | Izinin diamita mai sarrafawa | Kayan aiki marasa amfani | Tabbatar da girman injin ƙarshe |
| Sandunan Ƙasa | Juriya mai ƙarfi da kuma kammalawa mai santsi | Kayan aiki da ma'auni masu daidaito | Ji daɗin jurewar h9, h8 ko zane |
Kwatanta da Karfe Kayan Aikin Sanyi Masu Alaƙa
| Matsayi | Babban Ƙarfi | Iyakance Mai Alaƙa | Zaɓin Al'ada |
|---|---|---|---|
| O1 / 1.2510 | Kyakkyawan injin aiki da kwanciyar hankali na mai | Ƙananan juriya ga lalacewa fiye da matakan high-carbon high-chromium | Punches, ma'aunin nauyi, kayan aikin yankewa da diapers |
| O2 / 1.2842 | Simple mai taurare mai sanyi aji na aikin sanyi | Balance daban-daban na gami da juriyar lalacewa | Kayan aikin sanyi na gabaɗaya |
| D2 / 1.2379 | Babban juriyar lalacewa | Ƙananan ƙarfin injina da tauri fiye da O1 | Kayan aikin tsaftacewa da lalacewa na dogon lokaci |
| A2 / 1.2363 | Ƙarfafa iska tare da kwanciyar hankali mai kyau | Tsarin taurare daban-daban da farashi | Kayan aikin da suka dace waɗanda ke buƙatar amsawar taurarewar iska |
Daidaitattun Ma'auni da Sunaye na Ƙasashen Duniya
| Tsarin | Naɗi | Dangantaka |
|---|---|---|
| AISI / ASTM | O1 | Kayan aikin sanyi mai taurare mai ƙarfi na ƙarfe |
| UNS | T31501 | Nada UNS don nau'in ƙarfe na O1 |
| DIN / W.Nr. | 1.2510 | Nassoshi game da lambar kayan Jamus |
| Sunan EN | 100MnCrW4 | Tsarin sinadarai na Turai |
| JIS | SKS3 | Juyin Juya Halin Jafananci |
| Nassoshin Sinanci | 9CrWMn | Nau'in ƙarfe na kayan aikin sanyi na ƙasar Sin da aka saba amfani da shi |
| Tsarin Samfuri | ASTM A681 / DIN EN ISO 4957 | Nassoshi na ƙayyadaddun ƙarfe na kayan aiki |
Gudun Tsarin Samarwa
Ana zaɓar kayan haɗin gwal bisa ga sinadaran O1 da ake buƙata.
Ana sarrafa sinadarai, tsafta da sauran abubuwan da suka rage yayin narkewa.
An shirya ingancin Ingot ko billet don aiki mai zafi.
An rage kayan zuwa sandar zagaye ko siffar sandar da aka ƙirƙira.
Ƙara ƙarfin injina kafin a ƙera kayan aiki na ƙarshe.
Ana iya bare sandunan, a juya su, a niƙa su ko a yanka su gwargwadon girmansu.
Ana duba girma, saman, tauri da takardu.
An shirya alamar lambar zafi da kuma shirya kayan fitarwa.
Duba Samfuri
| Dubawa | Hanyar | Manufa |
|---|---|---|
| Binciken Sinadarai | Binciken dakin gwaje-gwaje ko bitar MTC | Tabbatar da sinadaran O1 / 1.2510 |
| PMI | Gano abu mai kyau | Akwai idan aka ƙayyade; ba madadin cikakken sinadarai ba |
| Gwajin Tauri | Gwajin HB ko HRC kamar yadda ya dace | Tabbatar da yanayin da aka yi wa fenti ko kuma aka yi wa zafi magani |
| Dubawa Mai Girma | Duba Caliper, micrometer da tsawon duba | Tabbatar da diamita, tsayi da haƙuri |
| Duba Fuskar | Duba gani da gamawa | Duba fasa, sikelin, zagaye ko sarrafa lalacewa |
| Gwajin Ultrasonic | UT lokacin da aka ƙayyade | Kimanta ingancin ciki a cikin girma masu dacewa |
| Bitar Bibiyar Dabbobi | Tabbatar da lambar zafi da lakabin lakabi | Haɗa samfurin zuwa MTC da EN 10204 3.1 |
Marufin Samfura
Ana iya kare sandunan da mai, takardar VCI, fim ko nadewa mai hana ruwa shiga.
Madaurin ƙarfe, rabe-raben ƙarfe da kuma madaurin gogewa suna rage motsi da karce.
Sandunan ƙasa ko na injina na iya samun murfin ƙarshe ko kariya mai laushi.
Ana zaɓar kayan fitarwa bisa ga diamita na sandar, tsayi da nauyi.
Ana iya riƙe maki, girma, lambar zafi da alamun jigilar abokan ciniki.
Aikace-aikace, Babban Aiki da Ƙirƙira
Babban Aikace-aikace
- Bututun da aka yi da kuma huda ramuka
- Kayan aikin gyaran sanyi da kayan aikin gyara
- Kayan aikin yanka, wukake da ruwan aske
- Ma'auni, kayan aikin aunawa da sassan daidaici
- Kayan aikin gyaran katako, ramuka da kayan aikin katako
- Kayan aikin zare da ƙananan kayan aikin sanyi
Babban Aiki
Ana daraja O1 saboda kyawun injin da ke aiki a yanayin da aka yi amfani da shi, kyakkyawan amsawar tauri a lokacin kashe mai da kuma juriyar lalacewa bayan an yi tauri da kuma an yi tauri. Sau da yawa ana zaɓarsa don gajerun hanyoyin samar da kayayyaki da kayan aikin da suka dace inda daidaiton girma yake da mahimmanci.
Ingancin aiki
Gabaɗaya, injin yana da kyau kafin a taurare. Ana yin babban juyawa, niƙa, haƙa, niƙa da siffantawa a yanayin da aka yi wa fenti. Ana iya buƙatar niƙa ta ƙarshe bayan an yi amfani da zafi idan ana buƙatar haƙuri mai ƙarfi ko gefuna masu kaifi.
Maganin Zafi
Yawanci ana shafa O1 kafin a yi amfani da shi, sannan a taurare shi da man fesawa, sannan a tace shi zuwa ga ƙarfin aiki da ake buƙata. Ya kamata a zaɓi saurin dumamawa, lokacin jiƙawa, zafin kashewa, zafin mai da kuma aikin dumamawa bisa ga girman kayan aiki da yanayinsa.
Gyara da Walda
Walda ba ita ce hanyar gyara da aka fi so ba ga kayan aikin O1 masu tauri saboda bambancin tsagewa da tauri na iya faruwa. Idan walda ta zama dole, ya kamata a yi nazari sosai kan tsarin gyarawa mai inganci, dumamawa kafin lokaci da kuma maganin zafi bayan walda.
Me Yasa Zabi SAKY STEEL?
Ana iya samar da diamita, tsawon, ƙarewar surface da izinin injin bisa ga zane-zane.
Ana iya kiyaye gane kayan aiki daga takardu zuwa marufi na ƙarshe.
Ana iya bayar da MTC (Takaddun Shaidar Gwaji ta Mill / 质保书) bisa ga odar siye.
Ana samun takaddun EN 10204 3.1 idan aka ƙayyade ta hanyar oda.
Ana iya shirya tauri, girma, PMI da duba UT idan aka ƙayyade.
Ana iya shirya fakiti, akwatunan katako, fakiti da alamun jigilar kaya na abokan ciniki.
Tambayoyin da ake yawan yi akai-akai
Menene ƙarfe na DIN 1.2510 O1?
DIN 1.2510 O1 wani ƙarfe ne mai taurare mai sanyi wanda ke taurare mai. Ana amfani da shi don yin naushi, ma'aunin nauyi, kayan aikin yankewa da kayan aikin da suka dace waɗanda ke buƙatar juriyar lalacewa da kwanciyar hankali.
Shin O1 yayi daidai da 1.2510 da SKS3?
Ana amfani da O1, DIN 1.2510 da JIS SKS3 a matsayin ma'auni na haɗin gwiwa don ƙarfe mai taurare mai. Ya kamata a tabbatar da daidaiton ƙarshe ta hanyar sinadaran da ke cikinsa, maganin zafi, tauri da buƙatun dubawa.
Wane ma'auni ne ya shafi sandar zagaye ta O1?
ASTM A681 galibi ana amfani da shi don ƙarfe na AISI O1, yayin da DIN EN ISO 4957 ana iya amfani da shi don DIN 1.2510 / 100MnCrW4. Umarnin siyan yakamata ya ƙayyade ma'auni da gyare-gyaren da ake buƙata.
Wane irin tauri ne ƙarfe na kayan aiki na O1 zai iya cimmawa?
Yawanci ana samar da O1 a cikin injina don a yi masa aiki. Bayan an taurare shi da kyau, ana zaɓar taurin aiki a cikin kewayon tauri mai yawa don naushi, injinan kashe gobara da kayan aikin yankewa, dangane da ƙirar kayan aiki da aikin maganin zafi.
Za a iya samar da sandar zagaye ta O1 a niƙa ko a bare ta?
Eh. Ana iya tattauna saman baƙi, bare, juyawa da ƙasa bisa ga diamita, haƙuri da buƙatun injina na ƙarshe. Sandunan ƙasa sun dace inda ake buƙatar sarrafa diamita mai ƙarfi ko ingantaccen kammala saman.
Shin O1 ya dace da injinan aiki masu zafi?
O1 galibi ƙarfe ne na kayan aikin sanyi kuma ba shine zaɓi na farko ba don kayan aikin zafi. Don kayan aikin hot forging, kayan aikin dyes ko extrusion, yawanci ana la'akari da H13, H11, H21 ko wasu kayan aikin zafi.
Za a iya samar da MTC da EN 10204 3.1?
SAKY STEEL na iya samar da takaddun MTC da EN 10204 3.1 bisa ga odar siye. Haka kuma ana iya shirya rahotannin tauri, girma, PMI ko UT idan aka ƙayyade.
