I-ASTM A681 O1 DIN 1.2510 Isixhobo Somsebenzi Obandayo Sentsimbi Ejikelezileyo
Inkcazo emfutshane:
Ibha ejikelezayo yentsimbi yesixhobo sokusebenza esibandayo i-DIN 1.2510 O1 inika ukumelana nokuguguleka okuhle, uzinzo olunemilinganiselo kunye nokusebenza kokuqinisa ioyile kwiibhontshi, iidayi, iigeyiji kunye nezixhobo zokusika. Ububanzi obulungiselelwe wena, umphezulu, ukusika, i-MTC kunye ne-EN 10204 3.1 ziyafumaneka.
I-DIN 1.2510 O1 Cold Work Tool Steel Round Bar sisixhobo sokusebenza esibandayo esiqinileyo esisetyenziswa njengentsimbi ejikelezayo yokubetha, iidayi, iigeyiji, izixhobo zokusika, izixhobo zokuvala, ii-reamers, ii-broaches, iimela kunye nezixhobo zokulungisa ngokuchanekileyo. Idla ngokubizwa ngokuba yi-AISI O1, UNS T31501, DIN 1.2510, 100MnCrW4 kunye ne-JIS SKS3, kuxhomekeke kumgangatho ofanelekileyo kunye nemakethi.
I-SAKY STEEL ibonelela ngebha yentsimbi yesixhobo ye-O1 / 1.2510 ejikelezileyo efakwe kwi-annealed, hot rolled, forged, rubbed, turned okanye ground ngokweemfuno zokuthenga. Iinkonzo ezikhoyo zingabandakanya ukusika, ukuxobula, ukujika, ukugaya, ukugaya okurhabaxa, ukuhlolwa kobukhulu, uvavanyo lobunzima, i-MTC kunye namaxwebhu e-EN 10204 3.1 xa kuchaziwe.
Iiparamitha zeMveliso
| Into | Iinkcukacha zeMveliso |
|---|---|
| Igama lemveliso | I-DIN 1.2510 O1 Isixhobo Somsebenzi Obandayo Sentsimbi Ejikelezileyo |
| Ibanga | O1 / 1.2510 / SKS3 |
| Ukutyunjwa kwe-UNS / EN | I-UNS T31501 / 100MnCrW4 |
| Usapho Lwezinto Eziphathekayo | Isixhobo somsebenzi obandayo esiqinisa ioyile |
| Imo yeMveliso | Ibha ejikelezileyo kunye nebha ejikelezileyo eyenziwe ngobuqili |
| Uluhlu lobungakanani | Iidayamitha eziqhelekileyo nezenziwe ngokwezifiso ngokwe-odolo |
| Ubude | 1000–6000 mm okanye isikwe ngobude |
| Umphezulu wokugqiba | Mnyama, uxotyulwe, ujikile, ucoliwe |
| Imeko yokuhanjiswa | I-Annealed okanye iphathwe ngobushushu xa ichaziwe |
| Umgangatho | I-ASTM A681 / DIN EN ISO 4957 |
| Ukunyamezelana | I-Mill, h9, h11 okanye ethile yomzobo |
| Iinkonzo ezifumanekayo | Ukusika, ukuxobula, ukujika, ukugaya, ukwenza imashini |
| Izatifikethi | I-MTC, EN 10204 3.1, ingxelo enomlinganiselo |
Ukwenziwa kweeKhemikhali
I-O1 / 1.2510 sisixhobo sokusebenza esibandayo se-manganese-chromium-tungsten. Umxholo wayo wekhabhoni unika ubulukhuni obuphezulu emva konyango lobushushu, ngelixa i-manganese, i-chromium kunye ne-tungsten ziphucula ubulukhuni, ukumelana nokuguguleka kunye nokuzinza kobukhulu ngexesha lokucima ioyile.
| I-elementi | Umxholo oqhelekileyo weReferensi | Umsebenzi woBugcisa |
|---|---|---|
| Ikhabhoni | Malunga ne-0.85–1.05% | Inika ubulukhuni obuphezulu kunye nokumelana nokuguguleka |
| IManganese | Malunga ne-1.00–1.40% | Iphucula ukuqina kwayo kunye nokuphendula kokucima ioyile |
| I-Chromium | Malunga ne-0.40–0.70% | Iphucula ukuqina kunye nokumelana nokuguguleka |
| I-Tungsten | Malunga ne-0.40–0.70% | Ixhasa ukuxhathisa ukuguguleka kunye nokugcinwa komphetho |
| I-silicon | Malunga ne-0.15–0.50% | Ixhasa i-deoxidation kunye namandla e-matrix |
| I-Vanadium | Ukongezwa okuncinci okulawulwayo | Ingacoca iinkozo kwaye ixhase ukumelana nokuguguleka |
| I-phosphorus | Ulawulo oluphezulu | Ilinganiselwe ukuxhasa ukuqina |
| Isalfure | Ulawulo oluphezulu | Ithintelwe ukunciphisa izinto ezibandakanyiweyo |
| Intsimbi | Ibhalansi | Isiseko sematrix yesinyithi |
Ukwakhiwa kweekhemikhali zokwenyani kuya kuqinisekiswa yinkcazo yemveliso efanelekileyo kunye ne-MTC.
Iipropati zoNyango loMbane kunye noBushushu
Iimpawu zoomatshini zebha ejikelezileyo yentsimbi yesixhobo se-O1 zixhomekeke kububanzi, unyango lobushushu, indlela yokucima, ubushushu bokufudumeza, ubunzima bokusebenza kunye nemeko yovavanyo. La maxabiso alandelayo ziireferensi eziqhelekileyo kwaye akufuneki athathe indawo yeziphumo ze-MTC okanye unyango lobushushu ezithile.
| Ipropati | Isalathiso Esiqhelekileyo | Imeko | Intsingiselo yobunjineli |
|---|---|---|---|
| Ubunzima obudibeneyo | Ngokwesiqhelo ingaphantsi malunga ne-229 HB | Ibha eqhotyoshelweyo | Iphucula ukusebenza kakuhle komatshini ngaphambi kokuba iqine |
| Ukusebenza nzima | Malunga nereferensi ye-HRC engama-58–64 | Iqiniswe kwaye ithambile | Isetyenziselwa ukusika, ukubhoboza kunye nezixhobo zokulinganisa |
| Ubushushu bokuqina | Malunga nereferensi ye-780–820°C | Kuxhomekeke kwinkqubo | Ukucima ioyile kudla ngokusetyenziswa |
| Uluhlu lokulinganisela | Malunga ne-150–250°C yobunzima obuphezulu | Emva kokuqina | Ilungisa ubulukhuni kunye nokulinganisela kobulukhuni |
| Uzinzo olunemilinganiselo | Ilungele umgangatho wokuqinisa ioyile | Unyango olufanelekileyo lobushushu | Iluncedo kwizixhobo ezichanekileyo |
| Ukumelana nokunxiba | Ilungele izixhobo zokusebenza ezibandayo | Imeko eqinileyo | Ixhasa ukusika imiphetho kunye nokwenza ii-dies |
| Uxinano | Malunga ne-7.85 g/cm³ | Ubushushu begumbi | Isetyenziselwa ukubala ubunzima bebha |
| Imeko yeNkonzo | Ukusetyenziswa komsebenzi obandayo | Ubushushu obuphakathi okanye obuphakathi | Ayijoliswanga njengentsimbi eshushu esebenza ngomlilo |
Itheyibhile yoBukhulu obuQhelekileyo
| Ububanzi | Ubude | Umphezulu | Ukucutshungulwa | Ukusetyenziswa Okuqhelekileyo |
|---|---|---|---|---|
| Ø6–25 mm | 1000–6000 mm | Igayiwe okanye ixotyulwe | Ukusika nokusila | Iiphini, izithonga ezincinci kunye nezixhobo |
| Ø26–80 mm | 2000–6000 mm | Ixotyulwe okanye ijikwe | Isibonelelo soomatshini | Ukubetha, ukufa kunye neegeyiji |
| Ø85–160 mm | Ubude bokusika ngokwezifiso | Ijike kakubi | I-saw cut okanye i-machined | Izixhobo ezinkulu zokufa |
| Ø165–250 mm | Yenzelwe ngokwe-odolo | Yenziwe yaza yajika | UT xa kuchaziwe | Izixhobo ezingenanto kunye neendawo ezinzima |
| Ngaphezulu kwe-Ø250 mm | Iprojekthi ethile | Yenziwe ngomatshini okanye eyenziwe ngomatshini | Uphononongo lobugcisa luyafuneka | Izixhobo ezikhethekileyo zomsebenzi obandayo |
Uthelekiso lweeNkcukacha ezahlukeneyo
Uthelekiso lweRound Bar Surface kunye neMveliso
| Imeko | Uphawu oluPhambili | Ukusetyenziswa Okucetyiswayo | Ingcebiso Yokuthenga |
|---|---|---|---|
| Ibha Ejijekileyo Eshushu | Umphezulu wesinyithi ongabizi kakhulu | Umatshini onzima wokulungisa izinto | Cacisa isibonelelo somatshini wokugaya |
| Ibha eyenziweyo | Ifanelekile kwiindawo ezinkulu | Izixhobo ezinzima zokufaka izixhobo | I-UT ingacelwa |
| Ibha ehlutyiweyo | Umphezulu ongenazikali | Umatshini wokwenziwa kwe-CNC | Inciphisa ukulungiswa komphezulu |
| Ibha Ejikiweyo | Isibonelelo sobubanzi obulawulwayo | Izixhobo ezingenanto | Qinisekisa ubungakanani bokugqibela bomatshini |
| Ibha esezantsi | Ukunyamezelana okuqinileyo kunye nokugqitywa okugudileyo | Izixhobo zokulinganisa ngokuchanekileyo kunye neegeyiji | Xela ukunyamezelana kwe-h9, h8 okanye umzobo |
Ukuthelekiswa neentsimbi zezixhobo zokusebenza ezibandayo ezinxulumene nazo
| Ibanga | Amandla Aphambili | Umda olinganiselweyo | Ukhetho Oluqhelekileyo |
|---|---|---|---|
| O1 / 1.2510 | Ukusebenza kakuhle komatshini kunye nozinzo lokuqinisa ioyile | Ukumelana nokuguguleka okuphantsi kunamanqanaba aphezulu e-chromium anekhabhoni ephezulu | Izibhakela, iigeyiji, izixhobo zokusika kunye needayi |
| O2 / 1.2842 | Ibanga elilula lomsebenzi obandayo wokuqinisa ioyile | Ibhalansi ye-alloy eyahlukileyo kunye nokumelana nokuguguleka | Izixhobo zokusebenza ezibandayo ngokubanzi |
| D2 / 1.2379 | Ukumelana nokuguguleka okuphezulu | Ubunzima kunye nokusebenza okuphantsi kune-O1 | Izixhobo zokuvala nokuvala ezisebenza ixesha elide |
| A2 / 1.2363 | Ukuqinisa umoya ngokuqina okuhle | Inkqubo yokuqinisa kunye neendleko ezahlukeneyo | Izixhobo ezichanekileyo ezifuna impendulo yokuqinisa umoya |
Imigangatho Elinganayo kunye namagama eHlabathi
| Inkqubo | Ukutyunjwa | Ulwalamano |
|---|---|---|
| I-AISI / ASTM | O1 | I-oyile-ukuqinisa umsebenzi obandayo isixhobo sentsimbi umgangatho |
| I-UNS | T31501 | Utyumbo lwe-UNS lwentsimbi yohlobo lwe-O1 |
| I-DIN / W.Nr. | 1.2510 | Inombolo yesalathisi sezinto zaseJamani |
| Igama le-EN | 100MnCrW4 | Ukuchonga iikhemikhali zaseYurophu |
| I-JIS | I-SKS3 | Isalathiso esinqamlezileyo saseJapan |
| Isalathiso sesiTshayina | 9CrWMn | Isalathisi sentsimbi yesixhobo somsebenzi obandayo saseTshayina esiqhelekileyo |
| Umgangatho weMveliso | I-ASTM A681 / DIN EN ISO 4957 | Izalathiso zeenkcukacha zentsimbi yesixhobo |
Ukuhamba kweNkqubo yeMveliso
Izinto zokudibanisa zikhethwa ngokwe-chemistry ye-O1 efunekayo.
Ikhemistri, ucoceko kunye nezinto eziseleyo zilawulwa ngexesha lokunyibilika.
Umgangatho we-Ingot okanye i-billet ulungiselelwe ukusebenza ngobushushu.
Izinto ezisetyenzisiweyo zincitshiswa zibe yibha engqukuva okanye ifom yebha eqingqiweyo.
Ukufakelwa kwe-Annealing kuphucula ukusebenza kakuhle koomatshini ngaphambi kokwenziwa kwezixhobo zokugqibela.
Iibhari zingaxotyulwa, zijikwe, zicolwe okanye zinqunyulwe ngokobukhulu bazo.
Ubungakanani, umphezulu, ubulukhuni kunye namaxwebhu ayajongwa.
Kulungiswa uphawu lwenombolo yobushushu kunye nokupakisha ukuthumela ngaphandle.
Uhlolo lweMveliso
| Uhlolo | Indlela | Injongo |
|---|---|---|
| Uhlalutyo lweeKhemikhali | Uhlalutyo lwelebhu okanye uphononongo lwe-MTC | Qinisekisa ikhemistri ye-O1 / 1.2510 |
| I-PMI | Ukuchonga izinto ezilungileyo | Ifumaneka xa ichaziwe; ayithathi indawo yekhemistri epheleleyo |
| Uvavanyo loBulukhuni | Uvavanyo lwe-HB okanye lwe-HRC njengoko kufanelekile | Qinisekisa imeko yokufakelwa okanye yokulungiswa kobushushu |
| Uvavanyo lweMilinganiselo | I-Caliper, i-micrometer kunye nokujonga ubude | Qinisekisa ububanzi, ubude kunye nokunyamezelana |
| Ukuhlolwa komphezulu | Ukuhlolwa okubonakalayo nokugqitywa | Jonga imifantu, isikali, umjikelo okanye umonakalo wokuphatha |
| Uvavanyo lwe-Ultrasonic | UT xa kuchaziwe | Vavanya isandi sangaphakathi ngobukhulu obufanelekileyo |
| Uhlolo lokulandelelwa | Inombolo yobushushu kunye nokuqinisekiswa kwelebheli | Qhagamshela imveliso kwi-MTC kunye ne-EN 10204 3.1 |
Ukupakishwa kweMveliso
Iibhari zingakhuseleka ngeoyile, iphepha le-VCI, ifilimu okanye ukusonga okungangeni manzi.
Imitya yentsimbi, izinto zokwahlulahlula kunye neepadding zinciphisa intshukumo kunye nokukrwela.
Iibhari eziphantsi komhlaba okanye ezenziwe ngomatshini zinokufumana izigqubuthelo zokugqibela okanye ukhuseleko olunezigqubuthelo.
Ukupakisha impahla ngaphandle kukhethwa ngokweebhari ububanzi, ubude kunye nobunzima.
Udidi, ubungakanani, inani lobushushu kunye neempawu zokuthunyelwa kwabathengi zinokugcinwa.
Izicelo, Ukusebenza Okungundoqo kunye Nokwenziwa
Izicelo eziphambili
- Iimfama zeBlanking kunye nezibhakela ezihlabayo
- Izixhobo zokusika kunye nokulungisa izinto ezibandayo
- Izixhobo zokusika, iimela kunye neencakuba zokucheba
- Iigeyiji, izixhobo zokulinganisa kunye neendawo ezichanekileyo
- Izixhobo zokulungisa izinto, iibroaches kunye nezixhobo zokusebenza ngomthi
- Izixhobo zokuhombisa kunye nezixhobo ezincinci zokusebenza ezibandayo
Ukusebenza okuPhambili
I-O1 ixatyiswa ngenxa yokusebenza kakuhle kwimeko eyomileyo, impendulo entle yokuqina xa kucinywa ioyile kunye nokumelana nokuguguleka okuluncedo emva kokuqina nokuthomalalisa. Idla ngokukhethwa kwimveliso emfutshane ukuya kwephakathi kunye nezixhobo ezichanekileyo apho uzinzo lobukhulu lubalulekile.
Ukungakwazi ukusebenza
Ukukwazi ukusebenza kakuhle ngaphambi kokuba kuqiniswe. Ukujika okukhulu, ukugaya, ukubhola, ukugaya kunye nokubumba kudla ngokugqitywa kwimeko efakwe intsimbi. Ukugawula kokugqibela kunokufuneka emva konyango lobushushu xa kufuneka ukunyamezelana okuqinileyo okanye imiphetho ebukhali.
Unyango lobushushu
I-O1 idla ngokuqhotswa ngaphambi kokuba icutshungulwe ize iqiniswe ngokucima ioyile, kulandele ukufuthwa ukuya kubunzima obufunekayo bokusebenza. Izinga lokufudumeza, ixesha lokumanzisa, ubushushu bokucima, ubushushu beoyile kunye nendlela yokufuthwa kufuneka zikhethwe ngokobungakanani besixhobo kunye nejometri.
Ukuwelda kunye nokulungisa
Ukuwelda akuyondlela ikhethwayo yokulungisa izixhobo ze-O1 eziqinileyo kuba kunokuqhekeka kunye nokutshintsha kobunzima. Ukuba ukuwelda kuyimfuneko, inkqubo yokulungisa efanelekileyo, ukufudumeza kwangaphambili kunye nonyango lobushushu emva kokuwelda kufuneka luhlolwe ngononophelo.
Kutheni Ukhetha I-SAKY STEEL?
Ububanzi, ubude, ukugqitywa komphezulu kunye nesibonelelo somatshini wokugaya zingabonelelwa ngokwemizobo.
Ukuchonga izinto kungagcinwa ukususela kumaxwebhu ukuya ekupakishweni kokugqibela.
I-MTC (iSitifiketi soVavanyo lweMill / 质保书) inganikezelwa ngokwe-odolo yokuthenga.
Amaxwebhu e-EN 10204 3.1 ayafumaneka xa echazwe yi-odolo.
Ubunzima, ubukhulu, i-PMI kunye nokuhlolwa kwe-UT kunokucwangciswa xa kuchaziwe.
Iibhanti, iibhokisi zomthi, iipalethi kunye neempawu zokuthunyelwa kwabathengi zinokucwangciswa.
FAQ
Yintoni intsimbi yesixhobo se-DIN 1.2510 O1?
I-DIN 1.2510 O1 sisixhobo sokusebenza esibandayo esiqinisa ioyile. Sisetyenziselwa ukubhoboza, iidayi, iigeyiji, izixhobo zokusika kunye nezixhobo ezichanekileyo ezifuna ukumelana nokuguguleka okuhle kunye nozinzo olulinganayo.
Ingaba i-O1 iyafana ne-1.2510 kunye ne-SKS3?
I-O1, i-DIN 1.2510 kunye ne-JIS SKS3 zisetyenziswa kakhulu njengeereferensi ezidibanisa izixhobo zokusebenza ezibandayo zentsimbi yokuqinisa ioyile. Ukulingana kokugqibela kufuneka kuqinisekiswe ngokwakhiwa kweekhemikhali, unyango lobushushu, ubulukhuni kunye neemfuno zokuhlolwa.
Nguwuphi umgangatho osebenzayo kwibha ejikelezayo ye-O1?
I-ASTM A681 idla ngokubhekiselwa kwintsimbi yesixhobo se-AISI O1, ngelixa i-DIN EN ISO 4957 ingasetyenziselwa i-DIN 1.2510 / 100MnCrW4. I-odolo yokuthenga kufuneka ichaze umgangatho ofunekayo kunye nohlaziyo.
Bubuphi ubunzima obunokufunyanwa yintsimbi yesixhobo se-O1?
I-O1 idla ngokunikezelwa nge-anneal ukuze isetyenzwe. Emva kokuqina nokuthomalalisa ngokufanelekileyo, ubunzima bokusebenza budla ngokukhethwa kuluhlu oluphezulu lobunzima bokubethela, izixhobo zokusika kunye nezixhobo zokusika, kuxhomekeke kuyilo lwezixhobo kunye nokuziqhelanisa nonyango lobushushu.
Ngaba ibha ejikelezileyo ye-O1 ingafumaneka igutyulwe okanye ixotyulwe?
Ewe. Umphezulu omnyama, oxotyulweyo, ojikiweyo kunye nomhlaba ungaxoxwa ngokwesayizi, ukunyamezela kunye neemfuno zokugqibela zomatshini. Imivalo yomhlaba ifanelekile apho kufuneka ulawulo oluqinileyo lwedayimitha okanye ukugqitywa komphezulu okuphuculweyo.
Ngaba i-O1 ifanelekile kwiidayi zomsebenzi oshushu?
I-O1 ikakhulu yintsimbi yesixhobo sokusebenza esibandayo kwaye ayilokhetho lokuqala kwiidayi zomsebenzi ezishushu. Kwidayi ezishushu, iidayi ezitshisiweyo okanye iidayi eziphumayo, iidayi ze-H13, H11, H21 okanye ezinye izixhobo zokusebenza ezishushu zihlala ziqwalaselwa endaweni yoko.
Ngaba i-MTC kunye ne-EN 10204 3.1 zingabonelelwa?
I-SAKY STEEL inokubonelela ngamaxwebhu e-MTC kunye ne-EN 10204 3.1 ngokwe-odolo yokuthenga. Iingxelo zobunzima, ubungakanani, ze-PMI okanye ze-UT nazo zinokucwangciswa xa kuchaziwe.
