Ibha yentsimbi yeDC53 DIN 1.2360 yesixhobo sokusebenza esibandayo
Inkcazo emfutshane:
Ibha yentsimbi yesixhobo sokusebenza esibandayo se-DC53 DIN 1.2360 inika ubulukhuni obuphezulu, ubulukhuni obuphuculweyo kunye nokumelana nokuguguleka kwiidayi ezichanekileyo, izibhakela kunye nezixhobo zokwenza ubushushu. Ububanzi obulungiselelwe wena, umphezulu, ukusika, i-UT, i-MTC kunye ne-EN 10204 3.1 ziyafumaneka.
I-DC53 DIN 1.2360 Cold Work Tool Steel Bar yintsimbi yesinyithi yesixhobo sokusebenza esibandayo esebenza kakuhle enikezelwa kwiidayi ezichanekileyo, izibhakela, izixhobo zokwenza izinto ezibandayo, iidayi ezingenanto, iidayi zokunyathela, ii-shear blades kunye nezixhobo zokufaka izinto ezifuna ubulukhuni obuphezulu, ukuqina okuphuculweyo kunye nokumelana nokuguguleka. I-DC53 isetyenziswa rhoqo njengentsimbi yokuzalisa ebandayo ephuculweyo, ngelixa izinto zohlobo lwe-DIN 1.2360 / X48CrMoV8-1-1 zinxulunyaniswa nezicelo zentsimbi yesixhobo sokusebenza esibandayo esiphakathi.
I-SAKY STEEL ibonelela ngentsimbi yesixhobo se-DC53 / 1.2360 ekwimeko eqhotsiweyo, eshushu eqengqiweyo, eqiniweyo, exotyulweyo, ejikiweyo okanye esemgangathweni womhlaba ngokweemfuno zokuthenga. Iinkonzo ezikhoyo zingabandakanya ukusika, ukuxobula, ukujika, ukugaya, ukugaya okurhabaxa, ukuhlolwa kobukhulu, uvavanyo lobunzima, uvavanyo lwe-ultrasonic xa kuchaziwe, amaxwebhu e-MTC kunye ne-EN 10204 3.1.
Iiparamitha zeMveliso
| Into | Iinkcukacha zeMveliso |
|---|---|
| Igama lemveliso | Ibha yentsimbi yeDC53 DIN 1.2360 yesixhobo sokusebenza esibandayo |
| Ibanga | Intsimbi elungisiweyo ye-DC53 / DIN 1.2360 / Cr8 |
| Utyumbo lwe-DIN / EN | Isalathiso se-1.2360 / X48CrMoV8-1-1 |
| Usapho Lwezinto Eziphathekayo | Intsimbi yesixhobo somsebenzi obandayo |
| Imo yeMveliso | Ibha ejikelezileyo kunye nebha eyenziwe ngobuqili |
| Uluhlu lobungakanani | Iidayamitha eziqhelekileyo nezenziwe ngokwezifiso ngokwe-odolo |
| Ubude | 1000–6000 mm okanye isikwe ngobude |
| Umphezulu wokugqiba | Mnyama, uxotyulwe, ujikile, ucoliwe |
| Imeko yokuhanjiswa | I-Annealed okanye iphathwe ngobushushu xa ichaziwe |
| Umgangatho | I-DIN EN ISO 4957 / ASTM A681 isalathiso |
| Ukunyamezelana | I-Mill, h9, h11 okanye ethile yomzobo |
| Iinkonzo ezifumanekayo | Ukusika, ukuxobula, ukujika, ukugaya, ukwenza imashini |
| Izatifikethi | I-MTC, EN 10204 3.1, ingxelo enomlinganiselo |
Ukwenziwa kweeKhemikhali
I-DC53 idla ngokuthathwa njengentsimbi ye-Cr8 eguqulweyo yohlobo lwe-cold work die ene-molybdenum kunye ne-vanadium eyongezelelweyo yokuphucula ubulukhuni, ukuqina kunye nokumelana nokuguguleka. I-DIN 1.2360 / X48CrMoV8-1-1 inomgangatho owahlukileyo kwaye kufuneka iqinisekiswe ngokuchasene nenkcazo yokugqibela yokuthenga. Le theyibhile ilandelayo ibonelela ngekhemistri eqhelekileyo yereferensi yengxoxo yokukhetha izinto.
| I-elementi | Umxholo oqhelekileyo weReferensi | Umsebenzi woBugcisa |
|---|---|---|
| Ikhabhoni | Malunga ne-0.90–1.05% | Inika ubulukhuni kunye nokumelana nokuguguleka emva konyango lobushushu |
| I-Chromium | Malunga ne-7.50–8.50% | Iphucula ukuqina kunye nokumelana nokuguguleka |
| I-Molybdenum | Malunga ne-1.80–2.30% | Ixhasa ukumelana nobushushu kunye nokuqina kwesibini |
| I-Vanadium | Malunga ne-0.20–0.40% | Ihlaziya ii-carbides kwaye iphucula ukumelana nokuguguleka |
| I-silicon | Malunga ne-0.80–1.10% | Ixhasa amandla kunye nempendulo yokunciphisa ubushushu |
| IManganese | Malunga ne-0.30–0.50% | Ixhasa ukuqina nolawulo lokunyibilika |
| I-phosphorus | Ulawulo oluphezulu | Ilinganiselwe ukuxhasa ukuqina |
| Isalfure | Ulawulo oluphezulu | Ilinganiselwe ukunciphisa ukufakwa kunye nokuphucula ukuthembeka kwezixhobo |
| Intsimbi | Ibhalansi | Isiseko sematrix yesinyithi |
Ukwakhiwa kweekhemikhali zokwenyani kuya kuqinisekiswa yinkcazo yemveliso efanelekileyo kunye ne-MTC.
Iipropati zoNyango loMbane kunye noBushushu
Iimpawu zoomatshini zentsimbi yesixhobo sokusebenza esibandayo se-DC53 zixhomekeke kububanzi, unyango lobushushu, ubushushu bokufudumeza, ulwalathiso lovavanyo, ubunzima bokusebenza kunye nejometri yesixhobo. La maxabiso alandelayo ziireferensi eziqhelekileyo zengxoxo yobunjineli kwaye akufuneki athathe indawo ye-MTC ethile okanye iirekhodi zonyango lobushushu.
| Ipropati | Isalathiso Esiqhelekileyo | Imeko | Intsingiselo yobunjineli |
|---|---|---|---|
| Ubunzima obudibeneyo | Ngokwesiqhelo ingaphantsi kwe-255 HB | Ibha eqhotyoshelweyo | Ixhasa ukwenziwa kwemishini ngaphambi kokuba iqine |
| Ukusebenza nzima | Malunga nereferensi ye-HRC engama-60–63 | Iqiniswe kwaye ithambile | Isetyenziselwa iidayi ezichanekileyo kunye nezibhakela |
| Ukuqina | Iphuculwe xa ithelekiswa nentsimbi eqhelekileyo yohlobo lwe-D2 | Unyango olufanelekileyo lobushushu | Inceda ekunciphiseni umngcipheko wokuqhekeka nokuqhekeka |
| Ukumelana nokunxiba | Iphezulu kakhulu kwizixhobo zokusebenza ezibandayo | Imeko eqinileyo | Ixhasa ukuvala, ukwakha kunye nokunyathela ii-dies |
| Uzinzo olunemilinganiselo | Ilungile xa iphathwa ngobushushu obulawulwayo | Icinyiwe kwaye ithambile | Kubalulekile kwizixhobo ezichanekileyo |
| Impendulo ye-EDM | Ihlala ikhethwa ukuze kuphuculwe ukuthembeka emva kwe-EDM | Kuxhomekeke kwinkqubo | Unyango lokugqibela lomphezulu lusabalulekile |
| Uxinano | Malunga ne-7.8 g/cm³ yesalathiso | Ubushushu begumbi | Isetyenziselwa ukubala ubunzima bebha |
| Imeko yeNkonzo | Ukusetyenziswa komsebenzi obandayo | Ubushushu obuphakathi okanye obuphakathi | Ayijoliswanga njengentsimbi eshushu esebenza ngomlilo |
Itheyibhile yoBukhulu obuQhelekileyo
| Ububanzi | Ubude | Umphezulu | Ukucutshungulwa | Ukusetyenziswa Okuqhelekileyo |
|---|---|---|---|---|
| Ø10–30 mm | 1000–6000 mm | Ixotyulwe okanye igutyulwe | Ukusika nokusila | Izithonga ezincinci kunye neepini |
| Ø35–80 mm | 2000–6000 mm | Ixotyulwe okanye ijikwe | Isibonelelo soomatshini | Izibhakela, ii-inserts kunye nee-die parts |
| Ø85–160 mm | Ubude bokusika ngokwezifiso | Ijike kakubi | I-saw cut okanye i-machined | Izinto ezibangela umkhuhlane |
| Ø165–300 mm | Yenzelwe ngokwe-odolo | Yenziwe yaza yajika | UT xa kuchaziwe | Izikhewu ezinkulu zezixhobo |
| Ngaphezulu kwe-Ø300 mm | Iprojekthi ethile | Yenziwe ngomatshini okanye eyenziwe ngomatshini | Uphononongo lobugcisa luyafuneka | Izixhobo zokusebenza ezibandayo kakhulu |
Uthelekiso lweeNkcukacha ezahlukeneyo
Uthelekiso lweRound Bar Surface kunye neMveliso
| Imeko | Uphawu oluPhambili | Ukusetyenziswa Okucetyiswayo | Ingcebiso Yokuthenga |
|---|---|---|---|
| Ibha Ejijekileyo Eshushu | Umphezulu wesinyithi ongabizi kakhulu | Umatshini onzima wokulungisa izinto | Cacisa isibonelelo somatshini wokugaya |
| Ibha eyenziweyo | Ifanelekile kwiindawo ezinkulu | Izixhobo ezinzima zokufaka izixhobo | I-UT ingacelwa |
| Ibha ehlutyiweyo | Umphezulu ongenazikali | Umatshini wokwenziwa kwe-CNC | Inciphisa ukulungiswa komphezulu |
| Ibha Ejikiweyo | Isibonelelo sobubanzi obulawulwayo | Izixhobo ezingenanto | Qinisekisa ubungakanani bokugqibela bomatshini |
| Ibha esezantsi | Ukunyamezelana okuqinileyo kunye nokugqitywa okugudileyo | Ukufa okuchanekileyo kunye nokubetha | Xela ukunyamezelana kwe-h9, h8 okanye umzobo |
Ukuthelekiswa neentsimbi zezixhobo zokusebenza ezibandayo ezinxulumene nazo
| Ibanga | Amandla Aphambili | Umda olinganiselweyo | Ukhetho Oluqhelekileyo |
|---|---|---|---|
| DC53 | Ubunzima obuphezulu kunye nokuqina okuphuculweyo | Ifuna unyango lobushushu olulawulwayo | Izixhobo zokulungisa iidayi, izibhakela kunye nokwakha ngokuchanekileyo |
| D2 / 1.2379 | Ukumelana nokuguguleka okuphezulu | Ubunzima obuphantsi kuneDC53 kwizicelo ezininzi zokudaya | Izixhobo zokuvala nokuvala ezisebenza ixesha elide |
| A2 / 1.2363 | Ukuqina komoya kunye nokuzinza okulinganayo | Ukulinganisela okuhlukeneyo kokuguguleka kunye nokuqina | Izixhobo ezichanekileyo ezifuna impendulo yokuqinisa umoya |
| O1 / 1.2510 | Ukusebenza kakuhle kunye nokuphendula kokuqina kweoyile | Ukumelana nokuguguleka okuphantsi kunamanqanaba e-Cr-rich | Izibhakela eziqhelekileyo, iigeyiji kunye nezixhobo zokusika |
Imigangatho Elinganayo kunye namagama eHlabathi
| Inkqubo | Ukutyunjwa | Ulwalamano |
|---|---|---|
| Ibanga loRhwebo | DC53 | Ibanga lentsimbi ebandayo elungisiweyo |
| I-DIN / W.Nr. | 1.2360 | Isalathiso sentsimbi yesixhobo somsebenzi obandayo esinxulumeneyo |
| Igama le-EN | X48CrMoV8-1-1 | Uhlobo oluqhelekileyo lwentsimbi yohlobo lwe-DIN 1.2360 |
| Usapho Lwezinto Eziphathekayo | Intsimbi yesixhobo somsebenzi obandayo ye-Cr8 | Isalathiso sosapho ngokubanzi |
| Umgangatho weMveliso | I-DIN EN ISO 4957 | Isalathiso seenkcukacha zentsimbi yesixhobo |
| Isalathiso se-ASTM | I-ASTM A681 | Isalathisi sentsimbi yesixhobo se-alloy, asilogama lichanekileyo le-DC53 |
Ukuhamba kweNkqubo yeMveliso
Izinto zokudibanisa zikhethwa ngokwe-chemistry yohlobo lwe-DC53 okanye i-1.2360 efunekayo.
Ikhemistri, ucoceko kunye nezinto eziseleyo zilawulwa ngexesha lokunyibilika.
Umgangatho we-Ingot okanye we-billet ulungiselelwe ukusebenza okushushu kunye nokusebenza kwesixhobo kamva.
Izinto ezisetyenzisiweyo zincitshiswa zibe yibha engqukuva okanye ifom yebha eqingqiweyo.
Ukufakelwa kweentsimbi kuphucula ukusebenza kakuhle koomatshini ngaphambi kokuba kugqitywe ukwenziwa kweentsimbi.
Iibhari zingaxotyulwa, zijikwe, zicolwe okanye zinqunyulwe ngokobukhulu bazo.
Ubungakanani, umphezulu, ubulukhuni kunye namaxwebhu ayajongwa.
Kulungiswa uphawu lwenombolo yobushushu kunye nokupakisha ukuthumela ngaphandle.
Uhlolo lweMveliso
| Uhlolo | Indlela | Injongo |
|---|---|---|
| Uhlalutyo lweeKhemikhali | Uhlalutyo lwelebhu okanye uphononongo lwe-MTC | Qinisekisa uhlobo lwekhemistri ye-DC53 / 1.2360 |
| I-PMI | Ukuchonga izinto ezilungileyo | Ifumaneka xa ichaziwe; ayithathi indawo yekhemistri epheleleyo |
| Uvavanyo loBulukhuni | Uvavanyo lwe-HB okanye lwe-HRC njengoko kufanelekile | Qinisekisa imeko yokufakelwa okanye yokulungiswa kobushushu |
| Uvavanyo lweMilinganiselo | I-Caliper, i-micrometer kunye nokujonga ubude | Qinisekisa ububanzi, ubude kunye nokunyamezelana |
| Ukuhlolwa komphezulu | Ukuhlolwa okubonakalayo nokugqitywa | Jonga imifantu, isikali, umjikelo okanye umonakalo wokuphatha |
| Uvavanyo lwe-Ultrasonic | UT xa kuchaziwe | Vavanya isandi sangaphakathi ngobukhulu obufanelekileyo |
| Uhlolo lokulandelelwa | Inombolo yobushushu kunye nokuqinisekiswa kwelebheli | Qhagamshela imveliso kwi-MTC kunye ne-EN 10204 3.1 |
Ukupakishwa kweMveliso
Iibhari zingakhuseleka ngeoyile, iphepha le-VCI, ifilimu okanye ukusonga okungangeni manzi.
Imitya yentsimbi, izinto zokwahlulahlula kunye neepadding zinciphisa intshukumo kunye nokukrwela.
Iibhari eziphantsi komhlaba okanye ezenziwe ngomatshini zinokufumana izigqubuthelo zokugqibela okanye ukhuseleko olunezigqubuthelo.
Ukupakisha impahla ngaphandle kukhethwa ngokweebhari ububanzi, ubude kunye nobunzima.
Udidi, ubungakanani, inani lobushushu kunye neempawu zokuthunyelwa kwabathengi zinokugcinwa.
Izicelo, Ukusebenza Okungundoqo kunye Nokwenziwa
Izicelo eziphambili
- Iifa ezingenanto ngokuchanekileyo kunye neefa ezibethelwa ngokubetha
- Ii-dies ezenza umkhuhlane kunye nee-dies ezinyathelayo
- Iintambo eziqengqelekayo kunye nokwenza imiqulu
- Iiblade zokucheba, iimela zokunqumla kunye nezixhobo zokucheba
- Izixhobo zokufa ezenziwe ngomatshini we-EDM kunye nezixhobo zokuchaneka
- Izinto ezisebenza ngokubandayo ezifuna ukuqina kunye nokumelana nokuguguleka
Ukusebenza okuPhambili
I-DC53 idla ngokukhethwa xa abasebenzisi befuna ubulukhuni obuphezulu bokusebenza kunye nokumelana okuphuculweyo kokutshipha xa kuthelekiswa neentsimbi ze-die ze-chromium ezinekhabhoni ephezulu. Ifanelekile kwizixhobo ezichanekileyo apho ukumelana nokuguguleka kunye nokuqina kubalulekile.
Ukungakwazi ukusebenza
Ukukwazi ukusebenza ngomatshini kungcono kakhulu xa umatshini ufakwe kwi-anneal. Ukujika okukhulu, ukugaya, ukubhola kunye noomatshini bokuchwetheza kudla ngokugqitywa ngaphambi kokuba kuqiniswe kwaye kufakwe i-temperature. Iibhari ezigayiweyo okanye ezixotyulweyo zinceda ekunciphiseni ixesha lokulungiselela ngaphambi komatshini wokugaya nge-CNC.
I-EDM kunye nokuGqitywa komphezulu
I-DC53 idla ngokusetyenziselwa ii-EDM-machined precision dies. Emva kwe-EDM, umaleko ohlengahlengisiweyo, ii-micro-cracks kunye noxinzelelo lomphezulu kufuneka ulawulwe ngokupholisha ngokufanelekileyo, ukunciphisa uxinzelelo okanye iinkqubo zokugqiba ngokweemfuno zesixhobo.
Unyango lobushushu
I-DC53 idla ngokunikezelwa i-anneal ngaphambi kokuba yenziwe i-machining ize iqiniswe kwaye ithambekele kubunzima obufunekayo bokusebenza. Iiparamitha zonyango lobushushu kufuneka zikhethwe ngokwe-bar diameter, i-geometry yesixhobo, ubunzima ekujoliswe kubo, imfuneko yokuqina kunye nolawulo lokuphazamiseka.
Kutheni Ukhetha I-SAKY STEEL?
Ububanzi, ubude, ukugqitywa komphezulu kunye nesibonelelo somatshini wokugaya zingabonelelwa ngokwemizobo.
Ukuchonga izinto kungagcinwa ukususela kumaxwebhu ukuya ekupakishweni kokugqibela.
I-MTC (iSitifiketi soVavanyo lweMill / 质保书) inganikezelwa ngokwe-odolo yokuthenga.
Amaxwebhu e-EN 10204 3.1 ayafumaneka xa echazwe yi-odolo.
Ubunzima, ubukhulu, i-PMI kunye nokuhlolwa kwe-UT kunokucwangciswa xa kuchaziwe.
Iibhanti, iibhokisi zomthi, iipalethi kunye neempawu zokuthunyelwa kwabathengi zinokucwangciswa.
FAQ
Yintoni intsimbi yesixhobo sokusebenza esibandayo se-DC53?
I-DC53 yintsimbi esebenza kakuhle kakhulu eyenzelwe ubulukhuni obuphezulu, ukuqina okuphuculweyo kunye nokumelana nokuguguleka. Isetyenziswa rhoqo kwiidayi ezichanekileyo, izibhakela, izixhobo zokwenza izinto ezibandayo kunye nezixhobo zokunyathela.
Ingaba i-DC53 ifana ncamashi ne-DIN 1.2360?
Akunjalo rhoqo. I-DC53 kunye ne-DIN 1.2360 ziireferensi zentsimbi yesixhobo sokusebenza esibandayo, kodwa akufuneki ziphathwe njengezifana ngokuzenzekelayo. Umyalelo wokugqibela kufuneka uqinisekise ikhemistri, umgangatho, unyango lobushushu kunye neemfuno zokuhlola.
Yintoni umahluko phakathi kwe-DC53 kunye ne-D2?
I-DC53 idla ngokukhethwa njengendlela ephuculweyo endaweni yentsimbi yohlobo lwe-D2 xa kufuneka ukuqina okuphuculweyo kunye nokumelana nokuqhekeka. I-D2 ihlala iqinile kukumelana nokuguguleka, ngelixa i-DC53 inokubonelela ngokulinganisela okungcono kokuqina, ukuqina kunye nokusebenza kakuhle kwezixhobo kwiindlela ezininzi zokusika.
Ngaba i-DC53 bar ingafumaneka igutyulwe okanye ixotyulwe?
Ewe. Umphezulu omnyama, oxotyulweyo, ojikiweyo kunye nomhlaba ungaxoxwa ngokwesayizi, ukunyamezela kunye neemfuno zokugqibela zomatshini. Imivalo yomhlaba ifanelekile apho kufuneka ulawulo oluqinileyo lwedayimitha okanye ukugqitywa komphezulu okuphuculweyo.
Ngaba i-DC53 ifanelekile ukucutshungulwa kwe-EDM?
I-DC53 idla ngokusetyenziselwa iindawo zokudaya ezichanekileyo ezenziwe ngomatshini we-EDM. Emva kwe-EDM, ukugqitywa komphezulu, ukupolisha okanye ukunciphisa uxinzelelo kufuneka kuthathelwe ingqalelo ukunciphisa umngcipheko wokuphinda ulungelelaniswe kunye neengozi zokuqhekeka okuncinci.
Ngaba uvavanyo lwe-ultrasonic lukhona kwiibha ze-DC53?
I-UT ingalungiselelwa iidayamitha zebha ezifanelekileyo kunye neebha ezibunjiweyo xa kuchaziwe. I-odolo kufuneka ichaze indlela yovavanyo, inqanaba lokwamkelwa kunye neemfuno zengxelo.
Ngaba i-MTC kunye ne-EN 10204 3.1 zingabonelelwa?
I-SAKY STEEL inokubonelela ngamaxwebhu e-MTC kunye ne-EN 10204 3.1 ngokwe-odolo yokuthenga. Iingxelo zobunzima, ubungakanani, ze-PMI okanye ze-UT nazo zinokucwangciswa xa kuchaziwe.
