Ibha Yensimbi Yethuluzi Lokusebenza Elibandayo le-DC53 DIN 1.2360
Incazelo emfushane:
Ibha yensimbi yamathuluzi okusebenza abandayo e-DC53 DIN 1.2360 inikeza ubulukhuni obuphezulu, ukuqina okuthuthukisiwe kanye nokumelana nokuguguleka kwamadayi anembile, izibhakela kanye namathuluzi okwenza ukubanda. Ububanzi obungokwezifiso, indawo, ukusika, i-UT, i-MTC kanye ne-EN 10204 3.1 kuyatholakala.
I-DC53 DIN 1.2360 Cold Work Tool Steel Bar iyibha yensimbi yethuluzi lokusebenza elibandayo esebenza kahle kakhulu ehlinzekwa ngamadayi anembile, ama-punch, amathuluzi okwenza ukubanda, amadayi angenalutho, amadayi anyathelayo, ama-shear blades kanye nezingxenye zamathuluzi ezidinga ubulukhuni obuphezulu, ukuqina okuthuthukisiwe kanye nokumelana nokuguguleka. I-DC53 ivame ukusetshenziswa njengensimbi yokusebenza ebandayo ethuthukisiwe, kuyilapho uhlobo lwe-DIN 1.2360 / X48CrMoV8-1-1 luhlotshaniswa nezinhlelo zokusebenza zensimbi yamathuluzi okusebenza ebandayo aphakathi nendawo.
I-SAKY STEEL inikeza ibha yensimbi yamathuluzi yohlobo lwe-DC53 / 1.2360 ngesimo esihlanganisiwe, esigoqiwe ngokushisa, esenziwe ngensimbi, esihlutshiwe, esiphenduliwe noma esigayiwe ngokwezidingo zokuthenga. Izinsizakalo ezitholakalayo zingafaka ukusika, ukuhlubula, ukuguqula, ukugaya, imishini eqinile, ukuhlolwa kobukhulu, ukuhlolwa kobulukhuni, ukuhlolwa kwe-ultrasonic uma kuchazwe, imibhalo ye-MTC kanye ne-EN 10204 3.1.
Amapharamitha Omkhiqizo
| Into | Imininingwane Yomkhiqizo |
|---|---|
| Igama Lomkhiqizo | Ibha Yensimbi Yethuluzi Lokusebenza Elibandayo le-DC53 DIN 1.2360 |
| Ibanga | Insimbi eguquliwe ye-DC53 / DIN 1.2360 / Cr8 |
| Ukuqokwa kwe-DIN / EN | Ireferensi engu-1.2360 / X48CrMoV8-1-1 |
| Umndeni Wezinto Ezibonakalayo | Insimbi yamathuluzi okusebenza abandayo |
| Isimo Somkhiqizo | Ibha eyindilinga kanye nebha eyenziwe ngobumba |
| Ububanzi Bosayizi | Ububanzi obujwayelekile nobenziwe ngokwezifiso ngokwe-oda |
| Ubude | 1000–6000 mm noma ukusika ubude |
| Ukuqedwa Komphezulu | Mnyama, ucwecwe, uphendukile, ugayiwe |
| Isimo Sokulethwa | Kufakwe noma kuphathwe ngokushisa uma kuchaziwe |
| Okujwayelekile | I-DIN EN ISO 4957 / ASTM A681 inkomba |
| Ukubekezelelana | Umshini wokugaya, h9, h11 noma okuqondene nomdwebo |
| Izinsizakalo Ezitholakalayo | Ukusika, ukuxebula, ukuguqula, ukugaya, ukwenza imishini |
| Izitifiketi | I-MTC, EN 10204 3.1, umbiko wobukhulu |
Ukwakheka Kwamakhemikhali
I-DC53 ngokuvamile ibhekwa njengensimbi ebandayo eguquliwe yochungechunge lwe-Cr8 ene-molybdenum ne-vanadium eyengeziwe yokuthuthukisa ubulukhuni, ukuqina kanye nokumelana nokuguguleka. I-DIN 1.2360 / X48CrMoV8-1-1 inegama elijwayelekile elihlukile futhi kufanele iqinisekiswe ngokuqhathanisa nencazelo yokugcina yokuthenga. Ithebula elilandelayo linikeza i-chemistry ejwayelekile yokubhekisela engxoxweni yokukhetha izinto.
| Isici | Okuqukethwe Okubhekiselwe Okuvamile | Umsebenzi Wobuchwepheshe |
|---|---|---|
| Ikhabhoni | Cishe 0.90–1.05% | Inikeza ubulukhuni kanye nokumelana nokuguguleka ngemva kokwelashwa ngokushisa |
| I-Chromium | Cishe 7.50–8.50% | Kuthuthukisa ukuqina nokumelana nokuguguleka |
| I-Molybdenum | Cishe 1.80–2.30% | Isekela ukumelana nokushisa kanye nokuqina kwesibili |
| I-Vanadium | Cishe 0.20–0.40% | Ihlunga ama-carbide futhi ithuthukise ukumelana nokuguguleka |
| I-Silicon | Cishe 0.80–1.10% | Isekela amandla kanye nempendulo yokulinganisela |
| I-Manganese | Cishe 0.30–0.50% | Isekela ukuqina nokulawula ukuncibilika |
| I-Phosphorus | Umkhawulo olawulwayo | Kukhawulelwe ukusekela ukuqina |
| I-Sulphur | Umkhawulo olawulwayo | Kukhawulelwe ukukhawulela ukufakwa nokuthuthukisa ukuthembeka kwamathuluzi |
| Insimbi | Ibhalansi | I-matrix yensimbi eyisisekelo |
Ukwakheka kwamakhemikhali kwangempela kufanele kuqinisekiswe yincazelo yomkhiqizo efanele kanye ne-MTC.
Izakhiwo Zokwelapha Okwenziwa Ngomshini Nokushisa
Izakhiwo zemishini zensimbi yensimbi yokusebenza ebandayo ye-DC53 zincike kububanzi, ukwelashwa kokushisa, izinga lokushisa lokulinganisa, isiqondiso sokuhlola, ubulukhuni bokusebenza kanye ne-geometry yamathuluzi. Amanani alandelayo ayizinkomba ezijwayelekile zengxoxo yobunjiniyela futhi akufanele athathe indawo ye-MTC ethile noma amarekhodi okwelashwa kokushisa.
| Impahla | Ireferensi Ejwayelekile | Isimo | Incazelo Yobunjiniyela |
|---|---|---|---|
| Ukuqina Okuhlanganisiwe | Ngokuvamile ngaphansi kwama-255 HB | Ibha ehlanganisiwe | Isekela imishini ngaphambi kokuqinisa |
| Ukusebenza Kanzima | Cishe ireferensi ye-HRC engu-60–63 | Kuqiniswe futhi kuthambile | Isetshenziselwa amadayi aqondile kanye nama-punch |
| Ukuqina | Kuthuthukisiwe uma kuqhathaniswa nensimbi evamile yohlobo lwe-D2 | Ukwelashwa okufanele kokushisa | Kusiza ukunciphisa ingozi yokuqhekeka nokuqhekeka |
| Ukumelana Nokugqoka | Amathuluzi okusebenza abandayo aphezulu kakhulu | Isimo esiqinile | Isekela ukuvala, ukwakha kanye nokufaka izitembu |
| Ukuqina Okulinganayo | Kuhle ngokwelashwa kokushisa okulawulwayo | Kucinyiwe futhi kuthambile | Kubalulekile ekusebenziseni amathuluzi ngokunemba |
| Impendulo ye-EDM | Ngokuvamile kukhethwa ukuze kuthuthukiswe ukuthembeka kwe-post-EDM | Kuncike enqubweni | Ukwelashwa kokugcina kobuso kusabalulekile |
| Ubuningi | Cishe ireferensi engu-7.8 g/cm³ | Izinga lokushisa legumbi | Isetshenziselwa ukubala isisindo sebha |
| Isimo Sesevisi | Ukusetshenziswa komsebenzi obandayo | Izinga lokushisa eliphakathi nendawo noma eliphakathi nendawo | Akuhlosiwe njengensimbi eshisayo esebenza ngokushisa |
Ithebula Losayizi Ovamile
| Ububanzi | Ubude | Ubuso | Ukucubungula | Ukusetshenziswa Okuvamile |
|---|---|---|---|---|
| Ø10–30 mm | 1000–6000 mm | Kuhlutshiwe noma kugayiwe | Ukusika nokugaya | Ama-punch amancane nama-pin |
| Ø35–80 mm | 2000–6000 mm | Kuhlutshiwe noma kuphendulwe | Isibonelelo somshini | Ukushaya, ukufaka kanye nezingxenye ze-die |
| Ø85–160 mm | Ubude bokusika ngokwezifiso | Kuphenduke kabi | Isikwa noma ukwenziwa ngomshini | Izingxenye ze-die ezakha umkhuhlane |
| Ø165–300 mm | Kwenziwe ngokwe-oda | Kwakhiwe futhi kwaguqulwa | UT uma kuchaziwe | Izikhala ezinkulu zamathuluzi |
| Ngaphezulu kwe-Ø300 mm | Okuqondene nephrojekthi | Kwenziwe ngomshini noma ngomshini | Kudingeka isibuyekezo sobuchwepheshe | Amathuluzi okusebenza abandayo kakhulu |
Ukuqhathanisa Imininingwane Ehlukile
Ukuqhathaniswa Komphezulu Nokukhiqizwa Kwebha Eyindilinga
| Isimo | Isici Esiyinhloko | Ukusetshenziswa Okunconyiwe | Iseluleko Sokuthenga |
|---|---|---|---|
| Ibha Egoqekile Eshisayo | Indawo yokugaya engabizi | Umshini wokulungisa onzima | Cacisa imvume yomshini wokugaya |
| Ibha Ehlanganisiwe | Kufanelekela izingxenye ezinkulu | Izikhala zamathuluzi ezisindayo | I-UT ingacelwa |
| Ibha Ehlutshiwe | Indawo engenazikali | Umshini wokugaya we-CNC | Kunciphisa ukulungiswa kwendawo |
| Ibha Ejikiwe | Isibonelelo sobubanzi obulawulwayo | Izikhala zamathuluzi | Qinisekisa usayizi wokugcina womshini |
| Ibha Yomhlaba | Ukubekezelelana okuqinile kanye nokuqeda okubushelelezi | Ukunemba kuyafa futhi kuyashaya | Isho ukuthi i-h9, i-h8 noma ukubekezelelana kokudweba |
Ukuqhathaniswa nezinsimbi ze-Cold Work Tool Steels ezihlobene
| Ibanga | Amandla Ayinhloko | Umkhawulo Olinganiselwe | Ukukhetha Okuvamile |
|---|---|---|---|
| DC53 | Ubulukhuni obuphezulu obunokuqina okuthuthukisiwe | Kudinga ukwelashwa kokushisa okulawulwayo | Amathuluzi okulungisa ama-dies, ama-punch kanye nokwakha ngokunemba |
| D2 / 1.2379 | Ukumelana nokuguguleka okuphezulu | Ukuqina okuphansi kune-DC53 ezinhlotsheni eziningi zokusebenza | Amathuluzi okuvala nokugqoka asebenza isikhathi eside |
| A2 / 1.2363 | Ukuqina komoya kanye nokuqina kobukhulu | Ibhalansi yokuguga nokuqina okuhlukile | Amathuluzi okunemba adinga impendulo yokuqinisa umoya |
| O1 / 1.2510 | Ukusebenza kahle kwemishini kanye nokusabela kokuqina kwamafutha | Ukumelana nokuguguleka okuphansi kunamazinga e-Cr-rich | Ama-punch ajwayelekile, ama-gauge namathuluzi okusika |
Izindinganiso Ezilinganayo Namagama Amazwe Ngamazwe
| Uhlelo | Ukuqokwa | Ubudlelwano |
|---|---|---|
| Ibanga Lezentengiselwano | DC53 | Ibanga lensimbi ebandayo eshintshiwe eshintshiwe |
| I-DIN / W.Nr. | 1.2360 | Ireferensi yensimbi yethuluzi lomsebenzi obandayo ehlobene |
| Igama le-EN | I-X48CrMoV8-1-1 | Isikhundla esivamile sensimbi yohlobo lwe-DIN 1.2360 |
| Umndeni Wezinto Ezibonakalayo | Insimbi yethuluzi lomsebenzi obandayo ye-Cr8 | Ireferensi yomndeni jikelele |
| Izinga Lomkhiqizo | I-DIN EN ISO 4957 | Inkomba yencazelo yensimbi yamathuluzi |
| Ireferensi ye-ASTM | I-ASTM A681 | Ireferensi yensimbi yamathuluzi e-alloy, hhayi ukubizwa kwe-DC53 ngqo |
Ukugeleza Kwenqubo Yokukhiqiza
Izinto zokuhlanganisa zikhethwa ngokwe-chemistry yohlobo lwe-DC53 noma i-1.2360 edingekayo.
I-Chemistry, ukuhlanzeka kanye nezinto ezisele zilawulwa ngesikhathi sokuncibilika.
Ikhwalithi ye-Ingot noma ye-billet ilungiselelwe ukusebenza okushisayo kanye nokusebenza kwamathuluzi kamuva.
Izinto ezisetshenziswayo zincishiswa zibe yibha eyindilinga noma ifomu lebha elihlanganisiwe.
Ukufakelwa kwe-Annealing kuthuthukisa ukusebenza kahle komshini ngaphambi kokukhiqizwa kokugcina kwe-die.
Amabha angahlutshwa, aphendulwe, agaywe noma anqunywe ngosayizi.
Ubukhulu, ubuso, ubulukhuni kanye nemibhalo kuyahlolwa.
Kulungiswa ukumaka izinombolo zokushisa kanye nokupakisha okuthekeliswayo.
Ukuhlolwa Komkhiqizo
| Ukuhlolwa | Indlela | Inhloso |
|---|---|---|
| Ukuhlaziywa Kwamakhemikhali | Ukuhlaziywa kwelabhorethri noma ukubuyekezwa kwe-MTC | Qinisekisa uhlobo lwekhemistri lwe-DC53 / 1.2360 |
| I-PMI | Ukuhlonza izinto ezinhle | Kutholakala uma kucacisiwe; akuthathi indawo yekhemistri ephelele |
| Ukuhlolwa Kokuqina | Ukuhlolwa kwe-HB noma kwe-HRC njengoba kufanele | Qinisekisa isimo sokufakwa kwe-anneal noma sokwelashwa ngokushisa |
| Ukuhlolwa Kobukhulu | I-Caliper, i-micrometer kanye nokuhlolwa kobude | Qinisekisa ububanzi, ubude kanye nokubekezelelana |
| Ukuhlolwa Komphezulu | Ukuhlolwa okubonakalayo nokuqeda | Hlola imifantu, isikali, ama-laps noma umonakalo wokuphatha |
| Ukuhlolwa kwe-Ultrasonic | UT uma kuchaziwe | Hlola ukuzwakala kwangaphakathi ngosayizi ofanele |
| Isibuyekezo Sokulandelela | Inombolo yokushisa kanye nokuqinisekiswa kwelebula | Xhumanisa umkhiqizo ne-MTC kanye ne-EN 10204 3.1 |
Ukupakishwa Komkhiqizo
Amabha angavikelwa ngamafutha, iphepha le-VCI, ifilimu noma ukugoqa okungangenwa manzi.
Izintambo zensimbi, izihlukanisi kanye nama-padding kunciphisa ukunyakaza kanye nokuklwebheka.
Izingodo ezigayiwe noma ezifakwe ngomshini zingathola izivalo zokugcina noma isivikelo esinama-padded.
Ukupakisha okuthekeliswayo kukhethwa ngokuya ngobubanzi bebha, ubude kanye nesisindo.
Izinga, usayizi, inombolo yokushisa kanye nezimpawu zokuthunyelwa kwamakhasimende kungagcinwa.
Izicelo, Ukusebenza Okuyinhloko kanye Nokukhiqiza
Izicelo Eziyinhloko
- Ama-die okuvula ngokunemba kanye nama-die okushaya
- Ama-dies akha umkhuhlane kanye nama-dies anyathelayo
- Ama-die ajikelezayo entambo kanye nokwakha imiqulu
- Izindwani zokugunda, imimese yokusika kanye namathuluzi okusika
- Ama-die inserts akhiwe nge-EDM kanye namathuluzi okunemba
- Izingxenye zomsebenzi obandayo ezidinga ukuqina nokumelana nokuguguleka
Ukusebenza Okuyinhloko
I-DC53 ivame ukukhethwa lapho abasebenzisi befuna ubulukhuni obuphezulu bokusebenza kanye nokumelana okuthuthukisiwe kokuqhekeka uma kuqhathaniswa nezinsimbi ezivamile ze-high-carbon high-chromium die. Ifaneleka kumathuluzi okunemba lapho kokubili ukumelana nokuguguleka kanye nokuqina kubalulekile.
Ukusebenziseka kalula
Ukukwazi ukusebenza kahle kwemishini kungcono kakhulu uma usesimweni sokugoba. Ukujika okukhulu, ukugaya, ukubhoboza kanye nokulungisa imishini ngokurhabaxa kuvame ukuqedwa ngaphambi kokuqinisa nokushisa. Imigoqo egayiwe noma ehlutshiwe isiza ukunciphisa isikhathi sokulungiselela ngaphambi kokulungisa i-CNC.
I-EDM kanye nokuqedela okungaphezulu
I-DC53 ivame ukusetshenziselwa ama-die aqondile akhiwe nge-EDM. Ngemva kwe-EDM, ungqimba oluhlelwe kabusha, imifantu emincane kanye nokucindezeleka kobuso kufanele kulawulwe ngokupholisha okufanele, ukunciphisa ukucindezeleka noma izinqubo zokuqeda ngokwezidingo zamathuluzi.
Ukwelashwa Kokushisa
I-DC53 ivame ukunikezwa i-anneal ngaphambi komshini bese iqiniswa futhi iqiniswe ukuze ifinyelele ukuqina okufunekayo kokusebenza. Amapharamitha okwelapha ukushisa kufanele akhethwe ngokuya ngobubanzi bebha, i-geometry yamathuluzi, ubulukhuni obuqondiwe, isidingo sokuqina kanye nokulawula ukuhlanekezela.
Kungani Ukhetha I-SAKY STEEL?
Ububanzi, ubude, ukuqeda ubuso kanye nemvume yokulungisa kunganikezwa ngokwemidwebo.
Ukuhlonza izinto kungagcinwa kusukela ezincwadini kuya ekupakisheni kokugcina.
I-MTC (iSitifiketi Sokuhlolwa Kwesigayo / 质保书) inganikezwa ngokwe-oda lokuthenga.
Imibhalo ye-EN 10204 3.1 iyatholakala uma ichazwe yi-oda.
Ukuqina, ubukhulu, ukuhlolwa kwe-PMI kanye ne-UT kungahlelwa uma kuchazwe.
Kungahlelwa amaqoqo, amakesi okhuni, ama-pallet kanye nezimpawu zokuthumela zamakhasimende.
Imibuzo Evame Ukubuzwa
Iyini insimbi yamathuluzi okusebenza abandayo e-DC53?
I-DC53 iyinsimbi esebenza kahle kakhulu eyenzelwe ubulukhuni obuphezulu, ukuqina okuthuthukisiwe kanye nokumelana nokuguguleka. Ivame ukusetshenziswa kuma-dies anembile, ama-punch, amathuluzi okwenza ukubanda kanye nezingxenye zokunyathela.
Ingabe i-DC53 ifana ncamashi ne-DIN 1.2360?
Akunjalo ngaso sonke isikhathi. I-DC53 kanye ne-DIN 1.2360 ziyizinkomba ezihlobene zensimbi yamathuluzi okusebenza abandayo, kodwa akufanele ziphathwe njengezifana ngokuzenzakalelayo. I-oda lokugcina kufanele liqinisekise izidingo zekhemistri, ezijwayelekile, ukwelashwa kokushisa kanye nokuhlolwa.
Uyini umehluko phakathi kwe-DC53 ne-D2?
I-DC53 ivame ukukhethwa njengendlela ehlukile ethuthukisiwe esikhundleni sensimbi yohlobo lwe-D2 lapho kudingeka ukuqina okuthuthukisiwe kanye nokumelana nokuqhekeka. I-D2 ihlala iqinile ekumelaneni nokuguguleka, kuyilapho i-DC53 inganikeza ibhalansi engcono yokuqina, ukuqina kanye nokusebenza kahle kwemishini ezinhlotsheni eziningi ze-die.
Ingabe ibha ye-DC53 inganikezwa igayiwe noma ihlutshulwe?
Yebo. Izindawo ezimnyama, ezihlutshiwe, eziphendukile kanye nomhlabathi zingaxoxwa ngokuya ngobubanzi, ukubekezelelana kanye nesidingo sokugcina somshini. Imigoqo yomhlabathi ifanelekile lapho kudingeka khona ukulawulwa kobubanzi obuqinile noma ukuqeda okuthuthukisiwe komhlabathi.
Ingabe i-DC53 ifanelekile ukucutshungulwa kwe-EDM?
I-DC53 ivame ukusetshenziselwa izingxenye ze-die ezisebenza ngomshini we-EDM. Ngemva kwe-EDM, ukuqeda ubuso, ukupholisha noma ukuqeda ukucindezeleka kufanele kucatshangelwe ukunciphisa izingozi zokwakheka kabusha kwengqimba kanye nokuqhekeka okuncane.
Ingabe ukuhlolwa kwe-ultrasonic kuyatholakala kuma-DC53 bar?
I-UT ingalungiselelwa ububanzi bebha obufanele kanye nebha ezibunjiwe uma kuchazwe. I-oda kufanele lichaze indlela yokuhlola, izinga lokwamukelwa kanye nesidingo sokubika.
Ingabe i-MTC kanye ne-EN 10204 3.1 zinganikezwa?
I-SAKY STEEL inganikeza amadokhumenti e-MTC kanye ne-EN 10204 3.1 ngokwe-oda lokuthenga. Imibiko yokuqina, ubukhulu, i-PMI noma i-UT nayo ingahlelwa uma kuchazwe.
