Ibha Eyindilinga Yensimbi Eyinsimbi Engu-ASTM A681 O1 DIN 1.2510 Ithuluzi Lokusebenza Elibandayo
Incazelo emfushane:
Ibha eyindilinga yensimbi yokusebenza ebandayo ye-DIN 1.2510 O1 inikeza ukumelana okuhle nokuguguleka, ukuzinza kobukhulu kanye nokusebenza kokuqinisa uwoyela kwama-punch, ama-dies, ama-gauge namathuluzi okusika. Ububanzi obungokwezifiso, indawo, ukusika, i-MTC kanye ne-EN 10204 3.1 kuyatholakala.
I-DIN 1.2510 O1 Cold Work Tool Steel Round Bar iyithuluzi lokusebenza elibandayo eliqinisa uwoyela elinikezwa njengebha eyindilinga yokushaya, amadayi, amageyiji, amathuluzi okusika, amathuluzi okuvala, ama-reamers, ama-broaches, imimese kanye nezingxenye zamathuluzi okunemba. Ngokuvamile ibizwa ngokuthi i-AISI O1, i-UNS T31501, i-DIN 1.2510, i-100MnCrW4 kanye ne-JIS SKS3, kuye ngendinganiso efanele kanye nemakethe.
I-SAKY STEEL inikeza ibha eyindilinga yensimbi yamathuluzi engu-O1 / 1.2510 esimweni esihlanganisiwe, esigoqiwe ngokushisa, esenziwe ngensimbi, esihlutshiwe, esijikisiwe noma esigayiwe ngokwezidingo zokuthenga. Izinsizakalo ezitholakalayo zingafaka ukusika, ukuhlubula, ukuguqula, ukugaya, imishini eqinile, ukuhlolwa kobukhulu, ukuhlolwa kobulukhuni, i-MTC kanye nemibhalo ye-EN 10204 3.1 uma kuchazwe.
Amapharamitha Omkhiqizo
| Into | Imininingwane Yomkhiqizo |
|---|---|
| Igama Lomkhiqizo | Ibha Eyindilinga Yensimbi Eyinsimbi Eyinsimbi Eyi-DIN 1.2510 O1 Ithuluzi Lomsebenzi Obandayo |
| Ibanga | O1 / 1.2510 / SKS3 |
| Ukuqokwa kwe-UNS / EN | I-UNS T31501 / 100MnCrW4 |
| Umndeni Wezinto Ezibonakalayo | Insimbi yethuluzi lomsebenzi obandayo oqinisa uwoyela |
| Isimo Somkhiqizo | Ibha eyindilinga kanye nebha eyindilinga eyenziwe ngobumba |
| Ububanzi Bosayizi | Ububanzi obujwayelekile nobenziwe ngokwezifiso ngokwe-oda |
| Ubude | 1000–6000 mm noma ukusika ubude |
| Ukuqedwa Komphezulu | Mnyama, ucwecwe, uphendukile, ugayiwe |
| Isimo Sokulethwa | Kufakwe noma kuphathwe ngokushisa uma kuchaziwe |
| Okujwayelekile | I-ASTM A681 / DIN EN ISO 4957 |
| Ukubekezelelana | Umshini wokugaya, h9, h11 noma okuqondene nomdwebo |
| Izinsizakalo Ezitholakalayo | Ukusika, ukuxebula, ukuguqula, ukugaya, ukwenza imishini |
| Izitifiketi | I-MTC, EN 10204 3.1, umbiko wobukhulu |
Ukwakheka Kwamakhemikhali
I-O1 / 1.2510 iyinsimbi yensimbi yokusebenza ebandayo ye-manganese-chromium-tungsten. Okuqukethwe kwayo kwekhabhoni kunikeza ubulukhuni obukhulu ngemva kokwelashwa ngokushisa, kuyilapho i-manganese, i-chromium kanye ne-tungsten kuthuthukisa ukuqina, ukumelana nokuguguleka kanye nokuqina kobukhulu ngesikhathi sokucinywa kwamafutha.
| Isici | Okuqukethwe Okubhekiselwe Okuvamile | Umsebenzi Wobuchwepheshe |
|---|---|---|
| Ikhabhoni | Cishe 0.85–1.05% | Inikeza ubulukhuni obuphezulu kanye nokumelana nokuguguleka |
| I-Manganese | Cishe 1.00–1.40% | Kuthuthukisa ukuqina kanye nokusabela kokucima uwoyela |
| I-Chromium | Cishe 0.40–0.70% | Kuthuthukisa ukuqina nokumelana nokuguguleka |
| I-Tungsten | Cishe 0.40–0.70% | Isekela ukumelana nokuguguleka kanye nokugcinwa komphetho |
| I-Silicon | Cishe 0.15–0.50% | Isekela i-deoxidation kanye namandla e-matrix |
| I-Vanadium | Ukwengezwa okuncane okulawulwayo | Kungathuthukisa okusanhlamvu futhi kusekele ukumelana nokuguguleka |
| I-Phosphorus | Umkhawulo olawulwayo | Kukhawulelwe ukusekela ukuqina |
| I-Sulphur | Umkhawulo olawulwayo | Kukhawulelwe ekukhawuleleni ukufakwa |
| Insimbi | Ibhalansi | I-matrix yensimbi eyisisekelo |
Ukwakheka kwamakhemikhali kwangempela kufanele kuqinisekiswe yincazelo yomkhiqizo efanele kanye ne-MTC.
Izakhiwo Zokwelapha Okwenziwa Ngomshini Nokushisa
Izakhiwo zemishini zensimbi yethuluzi le-O1 zincike kububanzi, ukwelashwa kokushisa, indlela yokucima, izinga lokushisa lokushisa, ubulukhuni bokusebenza kanye nesimo sokuhlolwa. Amanani alandelayo ayizinkomba ezijwayelekile futhi akufanele athathe indawo yemiphumela ye-MTC noma ukwelashwa kokushisa okuqondile.
| Impahla | Ireferensi Ejwayelekile | Isimo | Incazelo Yobunjiniyela |
|---|---|---|---|
| Ukuqina Okuhlanganisiwe | Ngokuvamile ngaphansi kuka-229 HB | Ibha ehlanganisiwe | Kuthuthukisa ukusebenza kahle komshini ngaphambi kokuqina |
| Ukusebenza Kanzima | Cishe ireferensi ye-HRC engu-58–64 | Kuqiniswe futhi kuthambile | Isetshenziselwa ukusika, ukubhoboza kanye namathuluzi okulinganisa |
| Izinga Lokushisa Eliqinile | Ireferensi engaba ngu-780–820°C | Kuncike enkambisweni | Ukucima uwoyela kuvame ukusetshenziswa |
| Ububanzi Bokulinganisela | Cishe 150–250°C ngenxa yokuqina okuphezulu | Ngemva kokuqina | Ilungisa ubulukhuni kanye nebhalansi yokuqina |
| Ukuqina Okulinganayo | Kuhle kakhulu ebangeni lokuqinisa uwoyela | Ukwelashwa okufanele kokushisa | Iwusizo ekusebenziseni amathuluzi ngokunemba |
| Ukumelana Nokugqoka | Kuhle kakhulu kumathuluzi okusebenza abandayo | Isimo esiqinile | Isekela ukusika imiphetho nokwenza ama-dies |
| Ubuningi | Cishe 7.85 g/cm³ | Izinga lokushisa legumbi | Isetshenziselwa ukubala isisindo sebha |
| Isimo Sesevisi | Ukusetshenziswa komsebenzi obandayo | Izinga lokushisa eliphakathi nendawo noma eliphakathi nendawo | Akuhlosiwe njengensimbi eshisayo esebenza ngokushisa |
Ithebula Losayizi Ovamile
| Ububanzi | Ubude | Ubuso | Ukucubungula | Ukusetshenziswa Okuvamile |
|---|---|---|---|---|
| Ø6–25 mm | 1000–6000 mm | Kugayiwe noma kuhlutshiwe | Ukusika nokugaya | Izikhonkwane, izibhakela ezincane namathuluzi |
| Ø26–80 mm | 2000–6000 mm | Kuhlutshiwe noma kuphendulwe | Isibonelelo somshini | Ukushaya, ukufa kanye nokulinganisa |
| Ø85–160 mm | Ubude bokusika ngokwezifiso | Kuphenduke kabi | Isikwa noma ukwenziwa ngomshini | Izingxenye ezinkulu ze-die |
| Ø165–250 mm | Kwenziwe ngokwe-oda | Kwakhiwe futhi kwaguqulwa | UT uma kuchaziwe | Izikhala zamathuluzi nezingxenye ezisindayo |
| Ngaphezulu kwe-Ø250 mm | Okuqondene nephrojekthi | Kwenziwe ngomshini noma ngomshini | Kudingeka isibuyekezo sobuchwepheshe | Amathuluzi okusebenza abandayo akhethekile |
Ukuqhathanisa Imininingwane Ehlukile
Ukuqhathaniswa Komphezulu Nokukhiqizwa Kwebha Eyindilinga
| Isimo | Isici Esiyinhloko | Ukusetshenziswa Okunconyiwe | Iseluleko Sokuthenga |
|---|---|---|---|
| Ibha Egoqekile Eshisayo | Indawo yokugaya engabizi | Umshini wokulungisa onzima | Cacisa imvume yomshini wokugaya |
| Ibha Ehlanganisiwe | Kufanelekela izingxenye ezinkulu | Izikhala zamathuluzi ezisindayo | I-UT ingacelwa |
| Ibha Ehlutshiwe | Indawo engenazikali | Umshini wokugaya we-CNC | Kunciphisa ukulungiswa kwendawo |
| Ibha Ejikiwe | Isibonelelo sobubanzi obulawulwayo | Izikhala zamathuluzi | Qinisekisa usayizi wokugcina womshini |
| Ibha Yomhlaba | Ukubekezelelana okuqinile kanye nokuqeda okubushelelezi | Amathuluzi okunemba kanye nama-gauge | Isho ukuthi i-h9, i-h8 noma ukubekezelelana kokudweba |
Ukuqhathaniswa nezinsimbi ze-Cold Work Tool Steels ezihlobene
| Ibanga | Amandla Ayinhloko | Umkhawulo Olinganiselwe | Ukukhetha Okuvamile |
|---|---|---|---|
| O1 / 1.2510 | Ukusebenza kahle kwemishini kanye nokuqina kokuqina kwamafutha | Ukumelana nokuguguleka okuphansi kunamabanga aphezulu e-chromium anekhabhoni ephezulu | Ukushaya, amageyiji, amathuluzi okusika kanye nama-dies |
| O2 / 1.2842 | Ibanga lokusebenza elilula lokuqinisa uwoyela | Ibhalansi ye-alloy ehlukile kanye nokumelana nokuguguleka | Amathuluzi okusebenza abandayo ajwayelekile |
| D2 / 1.2379 | Ukumelana nokuguguleka okuphezulu | Ukuqina nokusebenza kahle okuphansi kune-O1 | Amathuluzi okuvala nokugqoka asebenza isikhathi eside |
| A2 / 1.2363 | Ukuqinisa umoya ngokuqina okuhle | Inqubo yokuqinisa ehlukene kanye nezindleko | Amathuluzi okunemba adinga impendulo yokuqinisa umoya |
Izindinganiso Ezilinganayo Namagama Amazwe Ngamazwe
| Uhlelo | Ukuqokwa | Ubudlelwano |
|---|---|---|
| I-AISI / ASTM | O1 | Ibanga lensimbi yethuluzi lomsebenzi obandayo wokuqinisa uwoyela |
| I-UNS | T31501 | Isikhundla se-UNS sensimbi yohlobo lwe-O1 |
| I-DIN / W.Nr. | 1.2510 | Ireferensi yenombolo yezinto zaseJalimane |
| Igama le-EN | 100MnCrW4 | Ukuqokwa kwamakhemikhali aseYurophu |
| I-JIS | I-SKS3 | Ireferensi yesiJapane |
| Ireferensi yesiShayina | 9CrWMn | Ithuluzi lomsebenzi elivamile laseShayina elibandayo lensimbi yokusetshenziswa kwensimbi |
| Izinga Lomkhiqizo | I-ASTM A681 / DIN EN ISO 4957 | Izinkomba zencazelo yensimbi yamathuluzi |
Ukugeleza Kwenqubo Yokukhiqiza
Izinto zokuhlanganisa zikhethwa ngokwe-chemistry ye-O1 edingekayo.
I-Chemistry, ukuhlanzeka kanye nezinto ezisele zilawulwa ngesikhathi sokuncibilika.
Ikhwalithi ye-Ingot noma ye-billet ilungiselelwe ukusebenza okushisayo.
Izinto ezisetshenziswayo zincishiswa zibe yibha eyindilinga noma ifomu lebha elihlanganisiwe.
Ukufakwa kwe-Annealing kuthuthukisa ukusebenza kahle komshini ngaphambi kokukhiqizwa kwamathuluzi kokugcina.
Amabha angahlutshwa, aphendulwe, agaywe noma anqunywe ngosayizi.
Ubukhulu, ubuso, ubulukhuni kanye nemibhalo kuyahlolwa.
Kulungiswa ukumaka izinombolo zokushisa kanye nokupakisha okuthekeliswayo.
Ukuhlolwa Komkhiqizo
| Ukuhlolwa | Indlela | Inhloso |
|---|---|---|
| Ukuhlaziywa Kwamakhemikhali | Ukuhlaziywa kwelabhorethri noma ukubuyekezwa kwe-MTC | Qinisekisa i-O1 / 1.2510 chemistry |
| I-PMI | Ukuhlonza izinto ezinhle | Kutholakala uma kucacisiwe; akuthathi indawo yekhemistri ephelele |
| Ukuhlolwa Kokuqina | Ukuhlolwa kwe-HB noma kwe-HRC njengoba kufanele | Qinisekisa isimo sokufakwa kwe-anneal noma sokwelashwa ngokushisa |
| Ukuhlolwa Kobukhulu | I-Caliper, i-micrometer kanye nokuhlolwa kobude | Qinisekisa ububanzi, ubude kanye nokubekezelelana |
| Ukuhlolwa Komphezulu | Ukuhlolwa okubonakalayo nokuqeda | Hlola imifantu, isikali, ama-laps noma umonakalo wokuphatha |
| Ukuhlolwa kwe-Ultrasonic | UT uma kuchaziwe | Hlola ukuzwakala kwangaphakathi ngosayizi ofanele |
| Isibuyekezo Sokulandelela | Inombolo yokushisa kanye nokuqinisekiswa kwelebula | Xhumanisa umkhiqizo ne-MTC kanye ne-EN 10204 3.1 |
Ukupakishwa Komkhiqizo
Amabha angavikelwa ngamafutha, iphepha le-VCI, ifilimu noma ukugoqa okungangenwa manzi.
Izintambo zensimbi, izihlukanisi kanye nama-padding kunciphisa ukunyakaza kanye nokuklwebheka.
Izingodo ezigayiwe noma ezifakwe ngomshini zingathola izivalo zokugcina noma isivikelo esinama-padded.
Ukupakisha okuthekeliswayo kukhethwa ngokuya ngobubanzi bebha, ubude kanye nesisindo.
Izinga, usayizi, inombolo yokushisa kanye nezimpawu zokuthunyelwa kwamakhasimende kungagcinwa.
Izicelo, Ukusebenza Okuyinhloko kanye Nokukhiqiza
Izicelo Eziyinhloko
- Ukufa kwe-Blanking kanye nokushaya okuhlabayo
- Amathuluzi okwakha ama-cold forming kanye nokusika
- Amathuluzi okusika, imimese kanye nezinsingo zokugunda
- Amageyiji, amathuluzi okulinganisa kanye nezingxenye zokunemba
- Ama-Reamers, ama-broaches namathuluzi okusebenza ngokhuni
- Amathuluzi okuhlanganisa intambo kanye nezingxenye ezincane zomsebenzi obandayo
Ukusebenza Okuyinhloko
I-O1 ibhekwa njengokusebenza kahle kwayo esimweni esifakwe i-anneal, impendulo enhle yokuqina ekucimeni uwoyela kanye nokumelana nokuguguleka okuwusizo ngemva kokuqina nokushisa. Ivame ukukhethwa ukuze isetshenziswe emikhiqizweni emifushane kuya kwephakathi kanye namathuluzi okunemba lapho ukuzinza kobukhulu kubalulekile khona.
Ukusebenziseka kalula
Ukukwazi ukusebenza kahle ngokuvamile kuhle ngaphambi kokuqina. Ukujika okukhulu, ukugaya, ukubhoboza, ukugaya kanye nokubumba ngokuvamile kuqedwa esimweni esifakwe emanzini abandayo. Ukugaya kokugcina kungadingeka ngemva kokwelashwa ngokushisa lapho kudingeka ukubekezelelana okuqinile noma imiphetho ebukhali.
Ukwelashwa Kokushisa
I-O1 ivame ukugoqwa ngaphambi komshini bese iqiniswa ngokucinywa kwamafutha, kulandelwe ukuqiniswa kuze kube sezingeni elidingekayo lokusebenza. Izinga lokushisa, isikhathi sokucwiliswa, izinga lokushisa lokucinywa, izinga lokushisa lamafutha kanye nomkhuba wokuqiniswa kufanele kukhethwe ngokuya ngobukhulu bethuluzi kanye nejiyometri.
Ukushisela Nokulungisa
Ukushisela akuyona indlela ekhethwayo yokulungisa amathuluzi e-O1 aqinile ngoba kungase kube nokuqhekeka nokuguquguquka kobulukhuni. Uma ukushisela kudingeka, inqubo yokulungisa efanelekile, ukushisisa kusengaphambili kanye nokwelashwa kokushisa ngemva kokushisisa kufanele kuhlolwe ngokucophelela.
Kungani Ukhetha I-SAKY STEEL?
Ububanzi, ubude, ukuqeda ubuso kanye nemvume yokulungisa kunganikezwa ngokwemidwebo.
Ukuhlonza izinto kungagcinwa kusukela ezincwadini kuya ekupakisheni kokugcina.
I-MTC (iSitifiketi Sokuhlolwa Kwesigayo / 质保书) inganikezwa ngokwe-oda lokuthenga.
Imibhalo ye-EN 10204 3.1 iyatholakala uma ichazwe yi-oda.
Ukuqina, ubukhulu, ukuhlolwa kwe-PMI kanye ne-UT kungahlelwa uma kuchazwe.
Kungahlelwa amaqoqo, amakesi okhuni, ama-pallet kanye nezimpawu zokuthumela zamakhasimende.
Imibuzo Evame Ukubuzwa
Iyini insimbi yamathuluzi ye-DIN 1.2510 O1?
I-DIN 1.2510 O1 iyithuluzi lokusebenza elibandayo eliqinisa uwoyela. Lisetshenziselwa ukubhoboza, amadayi, amageyiji, amathuluzi okusika kanye nezingxenye zamathuluzi okunemba ezidinga ukumelana okuhle nokuguguleka kanye nokuqina kobukhulu.
Ingabe i-O1 iyafana ne-1.2510 kanye ne-SKS3?
I-O1, i-DIN 1.2510 kanye ne-JIS SKS3 zivame ukusetshenziswa njengezinkomba ezihambisanayo zensimbi yamathuluzi okusebenza abandayo okuqinisa uwoyela. Ukulingana kokugcina kufanele kuqinisekiswe ngokwakheka kwamakhemikhali, ukwelashwa kokushisa, ubulukhuni kanye nezidingo zokuhlola.
Yiliphi izinga elisebenza kubha eyindilinga ye-O1?
I-ASTM A681 ivame ukubhekiselwa kunsimbi yamathuluzi ye-AISI O1, kuyilapho i-DIN EN ISO 4957 ingasetshenziswa ku-DIN 1.2510 / 100MnCrW4. I-oda lokuthenga kufanele lichaze indinganiso edingekayo kanye nokubuyekezwa.
Yibuphi ubulukhuni obungafinyelelwa yinsimbi yethuluzi le-O1?
I-O1 ivame ukunikezwa i-anneal ukuze isetshenziswe ekushiseni. Ngemva kokuqina nokushisa okufanele, ubulukhuni bokusebenza buvame ukukhethwa ebangeni eliphezulu lobulukhuni bokubhoboza, ama-dies kanye namathuluzi okusika, kuye ngokuklama amathuluzi kanye nomkhuba wokwelapha ukushisa.
Ingabe ibha eyindilinga ye-O1 inganikezwa igayiwe noma ihlutshulwe?
Yebo. Izindawo ezimnyama, ezihlutshiwe, eziphendukile kanye nomhlabathi zingaxoxwa ngokuya ngobubanzi, ukubekezelelana kanye nesidingo sokugcina somshini. Imigoqo yomhlabathi ifanelekile lapho kudingeka khona ukulawulwa kobubanzi obuqinile noma ukuqeda okuthuthukisiwe komhlabathi.
Ingabe i-O1 ifanelekile kuma-dies omsebenzi oshisayo?
I-O1 ngokuyinhloko iyinsimbi yamathuluzi okusebenza abandayo futhi akuyona into yokuqala ekhethwayo yama-dies okusebenza ashisayo. Kuma-dies okusebenza ashisayo, i-die casting noma i-extrusion, i-H13, H11, H21 noma amanye ama-dies okusebenza ashisayo ngokuvamile ayacatshangelwa esikhundleni salokho.
Ingabe i-MTC kanye ne-EN 10204 3.1 zinganikezwa?
I-SAKY STEEL inganikeza amadokhumenti e-MTC kanye ne-EN 10204 3.1 ngokwe-oda lokuthenga. Imibiko yokuqina, ubukhulu, i-PMI noma i-UT nayo ingahlelwa uma kuchazwe.
