ASTM A681 H10 DIN 1.2365 Kayan aiki Karfe Mai Zagaye Sanduna
Takaitaccen Bayani:
DIN 1.2365 H10 kayan aikin zafi na ƙarfe mai zagaye yana ba da juriya ga gajiyar zafi da ƙarfin zafi don ƙirƙirar mayukan ƙarfe da kayan aikin fitarwa. Ana samun diamita na musamman, saman, yankewa, UT, MTC da EN 10204 3.1 idan aka ƙayyade.
DIN 1.2365 H10 Hot Work Tool Karfe Round Bar wani ƙarfe ne mai kama da ƙarfe mai kama da chromium-molybdenum-vanadium wanda aka samar da shi azaman sandar zagaye don bugun zafi, injinan ƙarfe, kayan aikin extrusion, ruwan wukake masu zafi, kayan aikin da aka saka da kuma kayan aikin da ke da zafi sosai. Haka kuma ana kiransa AISI H10, UNS T20810, 32CrMoV12-28 da SKD7, ya danganta da ma'aunin da kasuwa ta dace.
SAKY STEEL yana samar da sandar zagaye ta H10 / 1.2365 a cikin yanayin da aka yi wa fenti ko kuma aka yi wa zafi magani bisa ga buƙatun oda. Tsarin sarrafawa da ake da shi na iya haɗawa da yankewa, barewa, juyawa, niƙawa, injinan da ba su da kyau, duba girma, gwajin tauri, UT lokacin da aka ƙayyade, MTC da takaddun EN 10204 3.1.
Sigogin Samfura
| Abu | Cikakkun Bayanan Samfura |
|---|---|
| Sunan Samfuri | DIN 1.2365 H10 Kayan Aiki Mai Zafi Karfe Zagaye Bar |
| Matsayi | H10 / 1.2365 / SKD7 |
| Naɗin UNS / EN | UNS T20810 / 32CrMoV12-28 |
| Iyalin Abin Layi | Kayan aikin zafi na ƙarfe |
| Siffar Samfuri | Sanda mai zagaye da sandar zagaye da aka ƙirƙira |
| Girman Girma | Diamita na yau da kullun da na musamman ta hanyar oda |
| Tsawon | 1000–6000 mm ko a yanka zuwa tsayi |
| Ƙarshen Fuskar | Baƙi, bare, juya ko ƙasa |
| Yanayin Isarwa | An yi wa Annealed ko magani da zafi idan aka ƙayyade |
| Daidaitacce | ASTM A681 / DIN EN ISO 4957 |
| Haƙuri | Niƙa, h9, h11 ko takamaiman zane |
| Ayyukan da ake da su | Yanka, bare, juyawa, niƙa, injina |
| Takaddun shaida | MTC EN 10204 3.1 Rahoton girma |
Sinadarin Sinadarai
An haɗa H10 / 1.2365 da chromium, molybdenum da vanadium don tallafawa ƙarfin zafi, taurarewa, juriya ga zafi da aikin gajiyar zafi. Ƙimar da ke ƙasa sune kewayon tunani na yau da kullun; iyakoki na iya bambanta dangane da ASTM, DIN, JIS ko ƙayyadaddun bayanin abokin ciniki.
| Sinadarin | Abubuwan da Aka Fi Amfani da su na Musamman | Aikin Fasaha |
|---|---|---|
| Carbon | Kimanin 0.28–0.45% | Yana samar da tauri da ƙarfin aiki |
| Silicon | Kimanin 0.10–1.25% | Yana tallafawa juriya ga iskar shaka da kuma deoxidation |
| Manganese | Kimanin kashi 0.15–0.70% | Yana tallafawa taurin kai da kuma sarrafa narkewa |
| Chromium | Kimanin kashi 2.70–3.75% | Inganta ƙarfin zafi, juriya ga iskar shaka da kuma taurin kai |
| Molybdenum | Kimanin kashi 2.00–3.00% | Yana inganta juriyar fushi da ƙarfin zafi |
| Vanadium | Kimanin 0.25–0.75% | Yana tsaftace hatsi kuma yana tallafawa juriyar lalacewa |
| Phosphorus | Matsakaicin sarrafawa | An iyakance shi don tallafawa tauri |
| Sulfur | Matsakaicin sarrafawa | An iyakance ga iyakance abubuwan da aka haɗa |
| Baƙin ƙarfe | Daidaito | Matrix ɗin ƙarfe na tushe |
Za a tabbatar da ainihin sinadaran da aka haɗa ta hanyar ƙayyadaddun samfurin da MTC.
Halayen Inji da Zafin Jiki Mai Girma
Sifofin injina na madaurin zagaye na H10 sun dogara ne akan diamita, maganin zafi, zafin jiki mai zafi, matsayin gwaji da kuma taurin aiki. Waɗannan ƙimomin sune nassoshi na yau da kullun don tattaunawa kan injiniya kuma ba za su maye gurbin ƙimar MTC ta takamaiman tsari ba.
| Kadara | Nassoshi na yau da kullun | Yanayi | Ma'anar Injiniyanci |
|---|---|---|---|
| Taurin Annealed | Yawancin lokaci ƙasa da kusan 229 HB | An rufe | Yana tallafawa injin aiki kafin taurarewa |
| Taurin Aiki | Kimanin 50–52 HRC reference | Mai tauri da kuma juriya | Kayan aiki na yau da kullun don aikin zafi |
| Zafin Taurare | Kimanin 1010–1050°C | Maganin zafi na tunani | Ya danganta da girman sashe da kuma ikon sarrafa wutar lantarki |
| Tsarin Zafin Jiki | Kimanin 450–600°C na nuni | Bayan taurarewa | Yana daidaita daidaiton tauri da tauri |
| Tsarin kwararar zafi | Kimanin 36 W/m·K nassoshi | Nazarin zafin jiki na ɗaki | Yana taimakawa wajen sarrafa girgizar zafi a cikin kayan aiki |
| Faɗaɗawar Zafi | Kimanin 12.4 × 10⁻⁶/K nassoshi | Ya danganta da yanayin zafi | Yana da amfani ga ƙirar girma mai zafi |
| Yawan yawa | Kimanin 7.8 g/cm³ | Zafin ɗaki | Ana amfani da shi don lissafin nauyin sanduna |
| Amfani da Zafin Jiki Mai Yawa | Dogaro da aikace-aikace | Sabis na aiki mai zafi | Tasirin kaya, lokaci, sanyaya da kuma zagayowar zafi |
Teburin Girman Kowa
| diamita | Tsawon | saman | Sarrafawa | Amfani na yau da kullun |
|---|---|---|---|---|
| Ø10–30 mm | 1000–6000 mm | An bare ko an niƙa | Yankan da niƙa | Fil, naushi mai zafi, ƙananan kayan aiki |
| Ø35–80 mm | 2000–6000 mm | An bare ko an juya | Izinin injina | Mandrels da sandunan kayan aiki |
| Ø85–160 mm | Tsawon yanke na musamman | An juya da ƙarfi | An yanke ko an yi amfani da injin | Ƙirƙirar kayan aiki na mutu |
| Ø165–300 mm | An yi shi bisa ga oda | An ƙirƙira kuma an juya | UT lokacin da aka ƙayyade | Manyan kayan aikin zafi |
| Sama da Ø300 mm | Takamaiman aikin | An ƙirƙira ko an yi shi da injina | Ana buƙatar nazarin fasaha | Tubalan da aka saka masu nauyi da kayan da aka saka |
Kwatanta Bayanai daban-daban
Kwatanta saman sandar zagaye da samarwa
| Yanayi | Babban Siffa | Amfani da aka ba da shawarar | Shawarar Siyayya |
|---|---|---|---|
| Sandunan Birgima Mai Zafi | Tsarin niƙa mai tattali | Injin aiki mai tsauri | A ƙayyade izinin injina |
| An ƙirƙira Sandar | Ya dace da manyan sassan | Kayan aikin aiki masu zafi masu nauyi | Ana iya buƙatar UT |
| Sandar da aka Bare | Fuskar da ba ta da sikelin | Injin CNC | Rage shirye-shiryen saman |
| Juyawa Bar | Izinin diamita mai sarrafawa | Kayan aiki marasa amfani | Tabbatar da girman da aka gama |
| Sandunan Ƙasa | Juriya mai ƙarfi da kuma kammalawa mai santsi | Kayan aiki masu daidaito | Ji daɗin jurewar h9, h8 ko zane |
Kwatanta da Karfe Mai Aiki Mai Zafi Mai Alaƙa
| Matsayi | Babban Ƙarfi | Iyakance Mai Alaƙa | Zaɓin Al'ada |
|---|---|---|---|
| H10 / 1.2365 | Gajiya mai zafi da daidaiton ƙarfin zafi | Ba a saba gani ba kamar H13 | Naushi mai zafi, mandrels, ƙera dies |
| H11 / 1.2343 | Kyakkyawan tauri da juriyar duba zafi | Ƙananan juriya ga lalacewa fiye da wasu madadin | Kayan aikin simintin Die da kayan aikin zafi |
| H13 / 1.2344 | Karfe mai zafi da ake amfani da shi sosai | Bambancin ma'aunin ƙarfe da maganin zafi | Kayan aikin simintin janar da extrusion |
| H21 / 1.2581 | Babban ƙarfin zafi na tungsten | Babban farashi da kuma iya aiki daban-daban na injina | Kayan aikin aiki na musamman na zafi mai zafi |
Daidaitattun Ma'auni da Sunaye na Ƙasashen Duniya
| Tsarin | Naɗi | Dangantaka |
|---|---|---|
| AISI / ASTM | H10 | Kayan aiki mai zafi na gama gari na ƙarfe |
| UNS | T20810 | An nada UNS don nau'in ƙarfe na H10 |
| DIN / W.Nr. | 1.2365 | Lambar kayan Jamusanci gama gari |
| Sunan EN | 32CrMoV12-28 | Tsarin sinadarai na Turai da aka saba amfani da shi |
| JIS | SKD7 | Juyin Juya Halin Jafananci na yau da kullun |
| Tsarin Samfuri | ASTM A681 / DIN EN ISO 4957 | Nassoshi na ƙayyadaddun ƙarfe na kayan aiki |
Gudun Tsarin Samarwa
Ana zaɓar kayan haɗin gwal bisa ga sinadaran H10 da ake buƙata.
Ana sarrafa sinadarai, tsafta da sauran abubuwan da suka rage yayin narkewa.
An shirya ingancin Ingot ko billet don aiki mai zafi.
An rage kayan zuwa sandar zagaye ko siffar sandar da aka ƙirƙira.
Ƙara ƙarfin injina kafin a ƙera kayan aiki na ƙarshe.
Ana iya bare sandunan, a juya su, a niƙa su ko a yanka su gwargwadon girmansu.
Ana duba girma, saman, tauri da takardu.
An shirya alamar lambar zafi da kuma shirya kayan fitarwa.
Duba Samfuri
| Dubawa | Hanyar | Manufa |
|---|---|---|
| Binciken Sinadarai | Binciken dakin gwaje-gwaje ko bitar MTC | Tabbatar da sinadaran H10 / 1.2365 |
| PMI | Gano abu mai kyau | Akwai idan aka ƙayyade; ba madadin cikakken sinadarai ba |
| Gwajin Tauri | Gwajin HB ko HRC kamar yadda ya dace | Tabbatar da yanayin da aka yi wa fenti ko kuma aka yi wa zafi magani |
| Dubawa Mai Girma | Duba Caliper, micrometer da tsawon duba | Tabbatar da diamita, tsayi da haƙuri |
| Duba Fuskar | Duba gani da gamawa | Duba fasa, sikelin, zagaye ko sarrafa lalacewa |
| Gwajin Ultrasonic | UT lokacin da aka ƙayyade | Kimanta ingancin ciki a cikin girma masu dacewa |
| Bitar Bibiyar Dabbobi | Tabbatar da lambar zafi da lakabin lakabi | Haɗa samfurin zuwa MTC da EN 10204 3.1 |
| Dubawa na Wasu | SGS, BV, TÜV ko kuma mai duba da aka zaɓa | Ana iya shirya shi idan an ƙayyade |
Marufin Samfura
Ana iya kare sandunan da mai, takardar VCI, fim ko nadewa mai hana ruwa shiga.
Madaurin ƙarfe, rabe-raben ƙarfe da kuma madaurin gogewa suna rage motsi da karce.
Sandunan ƙasa ko na injina na iya samun murfin ƙarshe ko kariya mai laushi.
Ana zaɓar kayan fitarwa bisa ga diamita na sandar, tsayi da nauyi.
Ana iya riƙe maki, girma, lambar zafi da alamun jigilar abokan ciniki.
Aikace-aikace, Babban Aiki da Ƙirƙira
Babban Aikace-aikace
- Kayan ƙarfe masu zafi da kayan ƙarfe masu ƙarfi
- Naushi mai zafi, mandrels da masu riƙe naushi
- Kayan aikin extrusion da tubalan banza
- Ruwan wukake masu zafi da kuma gripper dies
- Kayan aikin Header da kayan aikin samar da zafi
- Kayan aikin simintin aluminum da waɗanda ba ƙarfe ba, lokacin da ya dace
Ayyukan Zafin Jiki Mai Girma
Ana daraja H10 saboda juriya ga laushi, gajiyar zafi da kuma maimaita girgizar zafi a cikin kayan aiki masu zafi. Rayuwar sabis ta dogara ne akan ingancin maganin zafi, ƙirar mutu, aikin dumama kafin lokaci, shafawa, hanyar sanyaya da kuma tsananin zagayowar zafi.
Ingancin aiki
Tsarin aiki gabaɗaya yana da kyau a yanayin da aka yi amfani da shi a cikin injin. Ya kamata a kammala babban juyawa, haƙa rami, niƙa da injina mai ƙarfi kafin a yi tauri da kuma dumama shi. Ana ba da shawarar sandunan ƙasa idan ana buƙatar haƙuri mai ƙarfi ko ingantaccen kammala saman.
Maganin Zafi
Yawanci ana shafa H10 kafin a yi amfani da shi, sannan a taurare shi a mayar da shi zuwa ga ƙarfin aiki da ake buƙata. Ya kamata a zaɓi sigogin taurare, kashewa da kuma daidaita shi bisa ga girman sashe, ikon sarrafa tanderu, yanayin danshi da kuma taurin da aka yi niyya. Ya kamata a guji rage yawan amfani da carbon yayin maganin zafi.
Gyara da Walda
Gyaran walda yana iya yiwuwa ta hanyar amfani da tsari mai inganci, ƙarfe mai dacewa, dumamawa kafin lokaci da kuma maganin zafi bayan walda. Don mayukan mayu masu mahimmanci, amincewar walda ya kamata ta dogara ne akan ƙirar kayan aiki, zafin aiki, buƙatar tauri da kimanta haɗarin fashewa.
Me Yasa Zabi SAKY STEEL?
Ana iya samar da diamita, tsayi, saman da kuma izinin injin bisa ga zane-zane.
Ana iya kiyaye gane kayan aiki daga takardu zuwa marufi na ƙarshe.
Ana iya bayar da MTC (Takaddun Shaidar Gwaji ta Mill / 质保书) bisa ga odar siye.
Ana samun takaddun EN 10204 3.1 idan aka ƙayyade ta hanyar oda.
Ana iya shirya tauri, girma, PMI da duba UT idan aka ƙayyade.
Ana iya shirya fakiti, akwatunan katako, fakiti da alamun jigilar kaya na abokan ciniki.
Tambayoyin da ake yawan yi akai-akai
Menene ƙarfe na DIN 1.2365 H10?
DIN 1.2365, wanda kuma aka sani da H10 ko UNS T20810, ƙarfe ne na kayan aikin zafi na chromium-molybdenum-vanadium. Ana amfani da shi don kayan aikin da ke fuskantar zafi mai yawa, tasiri da kuma zagayowar zafi mai maimaitawa.
Wane mizani ya shafi sandar zagaye ta H10?
ASTM A681 galibi ana amfani da shi don ƙarfe na H10, yayin da DIN EN ISO 4957 galibi ana amfani da shi don 1.2365 / 32CrMoV12-28. Umarnin ƙarshe ya kamata ya ƙayyade ma'auni da gyare-gyaren da ake buƙata.
Wane irin tauri ne ƙarfen kayan aiki na H10 zai iya cimmawa?
Ana samar da sinadarin Annealed H10 a ƙasa da 229 HB don injin aiki. Bayan an yi tauri da kuma daidaita shi, sau da yawa ana zaɓar ƙarfin aiki a kusa da 50-52 HRC, dangane da amfani da shi da kuma maganin zafi.
Za a iya samar da sandar zagaye ta H10 a niƙa ko a bare ta?
Eh. Ana iya tattauna saman baƙi, bare, juyawa da ƙasa bisa ga diamita, haƙuri da buƙatun injina na ƙarshe. Sandunan ƙasa sun dace da sarrafa diamita mai ƙarfi.
Shin H10 ya dace da kayan aikin hot forging?
Ana amfani da H10 sosai don yin amfani da injinan ƙera hot forging, mandrels, hot punches da sauran kayan aiki. Dacewa ya dogara da ƙirar injin, zafin aiki, aikin sanyaya, tauri da kuma nauyin sabis da ake tsammani.
Shin akwai gwajin ultrasonic don sandunan H10?
Ana iya tsara UT don samun diamita mai dacewa da sandunan da aka ƙirƙira idan aka ƙayyade. Odar siyan yakamata ta fayyace hanyar gwaji, matakin karɓa da kuma buƙatar rahoto.
Za a iya samar da MTC da EN 10204 3.1?
SAKY STEEL na iya samar da takardun MTC da EN 10204 3.1 bisa ga tsari. Haka kuma ana iya shirya rahotannin tauri, girma, PMI ko UT idan aka ƙayyade.
